WS Simatic PCS7 GB.fh10 06.04.2004 12:18 Uhr Seite 1 The...

WS_Simatic_PCS7_GB.fh10 06.04.2004 12:18 Uhr Seite 1

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simaticPCS 7

The Process Control System for allindustry sectorsSIMATIC PCS 7

For the latest information on SIMATIC PCS 7:www.siemens.com/simatic-pcs7

Web support:www.siemens.com/automation/service&support

Interactive catalog on the Internet:www.siemens.com/automation/ca01

Siemens Aktiengesellschaft

Automation and Drives

Industrial Automation Systems

P. O. Box 48 48

90327 Nuremberg

Germany

www.siemens.com/processautomation

PU

BL

ICIS

The information in this brochure contains descriptions orcharacteristics of performance which in case of actual use donot always apply as described or which may change as a resultof further development of the products. An obligation to providethe respective characteristics shall only exist if expressly agreedin the terms of contract. Availability and technical specificationsare subject to change without notice.

SIMATIC, WinAC and STEP are trademarks of Siemens.Other designations used in this publication may be trademarkswhose use by third parties for their own purposes could violatethe rights of the owners.

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Be more competitive in your industry sector –With Totally Integrated Automation

Incessant competitive pressure is forcing companies tokeep increasing their productivity and shortening theirtime to market. Soaring costs also require continualoptimization of both engineering and process. A highlevel of investment security is an important factor in thisnever-ending cycle.

Totally Integrated Automation (TIA) makes an importantcontribution toward solving this problem. TIA – supportedby the sector-specific know-how and experience of ourspecialists – combines business objectives with Siemensproducts and systems for process-oriented, production-oriented and hybrid industries. TIA forms the basis for theimplementation of sector-specific automation solutions,tailored to meet customer-specific requirements.

Totally Integrated Automation makes Siemens the onlyprovider to offer a complete line of matched products,systems and solutions for all sectors covering everythingfrom incoming goods to outgoing goods from the field

level over the production management level to the ERPlevel. As a result, TIA makes a very important contributiontowards optimizing production sequences and reducingcomplexity, and thus to increasing productivity, bothmanufacturing and process automation production –while also ensuring a high degree of investment security.The result is an increase in the total value of ownership,making your business more competitive. No matter howyou look at it, your company will profit from TIA all theway down the line: higher machine cycle times, anoticeable increase in availability, the very highestproduct quality, and all while reducing your time tomarket.

Totally Integrated Automation is based on the Siemensprinciple of continuous further development andconsistent improvements in services and applicationsknow-how, all of which is directed toward the needs anddemands of a wide variety of industrial sectors.

Shorten your time to market

Thanks to TIA, you can do your engineering in anintegrated development environment. This uniquemethod of integration pays off by making design,configuration, operation and testing faster, effectivelyreducing the time between planning a production lineand getting the new products to your customers.

A higher degree of investment security

Totally Integrated Automation offers you the opportunityto tread new production paths while adopting anintegrated development environment. You also profitfrom the continued development of TIA. Existingengineering know-how can continue to be used. Partialmodernization efforts or plant expansions can becompleted without system breaks, allowing you to secureyour investment over the entire life cycle. Today and forthe future.

Increase productivity

Whether you want to implement a small application orhave to plan a sophisticated, complex production line,the TIA solution platform includes all the componentsyou need, from the smallest sensor over the processcontrol system to an MES solution for interfacing theplant level to the corporate management level.

TIA is scalable and expandable over the entire productionworkflow, allowing it to be adapted to suit anyrequirement.

Reduce complexity

The smaller number of software blocks required inintegrated systems reduces the complexity both inengineering and in plant maintenance and operation.One example: integrated engineering – STEP 7 – for PLC(software and hardware controller) and SIMATIC PCS 7process control system reduces time and costs whilemaking use of existing and valuable know-how.

Reduce life cycle costs

Reduce costs in every phase of the life cycle! Two of themany examples: thanks to the integrated engineeringsystem, less time is needed for plant engineering andimplementation. And the use of standard componentsreduces overhead for spare-parts warehousing andservice and maintenance.

2 3


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Be more competitive in your industry sector –With Totally Integrated Automation

Incessant competitive pressure is forcing companies tokeep increasing their productivity and shortening theirtime to market. Soaring costs also require continualoptimization of both engineering and process. A highlevel of investment security is an important factor in thisnever-ending cycle.

Totally Integrated Automation (TIA) makes an importantcontribution toward solving this problem. TIA – supportedby the sector-specific know-how and experience of ourspecialists – combines business objectives with Siemensproducts and systems for process-oriented, production-oriented and hybrid industries. TIA forms the basis for theimplementation of sector-specific automation solutions,tailored to meet customer-specific requirements.

Totally Integrated Automation makes Siemens the onlyprovider to offer a complete line of matched products,systems and solutions for all sectors covering everythingfrom incoming goods to outgoing goods from the field

level over the production management level to the ERPlevel. As a result, TIA makes a very important contributiontowards optimizing production sequences and reducingcomplexity, and thus to increasing productivity, bothmanufacturing and process automation production –while also ensuring a high degree of investment security.The result is an increase in the total value of ownership,making your business more competitive. No matter howyou look at it, your company will profit from TIA all theway down the line: higher machine cycle times, anoticeable increase in availability, the very highestproduct quality, and all while reducing your time tomarket.

Totally Integrated Automation is based on the Siemensprinciple of continuous further development andconsistent improvements in services and applicationsknow-how, all of which is directed toward the needs anddemands of a wide variety of industrial sectors.

Shorten your time to market

Thanks to TIA, you can do your engineering in anintegrated development environment. This uniquemethod of integration pays off by making design,configuration, operation and testing faster, effectivelyreducing the time between planning a production lineand getting the new products to your customers.

A higher degree of investment security

Totally Integrated Automation offers you the opportunityto tread new production paths while adopting anintegrated development environment. You also profitfrom the continued development of TIA. Existingengineering know-how can continue to be used. Partialmodernization efforts or plant expansions can becompleted without system breaks, allowing you to secureyour investment over the entire life cycle. Today and forthe future.

Increase productivity

Whether you want to implement a small application orhave to plan a sophisticated, complex production line,the TIA solution platform includes all the componentsyou need, from the smallest sensor over the processcontrol system to an MES solution for interfacing theplant level to the corporate management level.

TIA is scalable and expandable over the entire productionworkflow, allowing it to be adapted to suit anyrequirement.

Reduce complexity

The smaller number of software blocks required inintegrated systems reduces the complexity both inengineering and in plant maintenance and operation.One example: integrated engineering – STEP 7 – for PLC(software and hardware controller) and SIMATIC PCS 7process control system reduces time and costs whilemaking use of existing and valuable know-how.

Reduce life cycle costs

Reduce costs in every phase of the life cycle! Two of themany examples: thanks to the integrated engineeringsystem, less time is needed for plant engineering andimplementation. And the use of standard componentsreduces overhead for spare-parts warehousing andservice and maintenance.

2 3


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Being able to respond flexibly and quickly to new marketdemands without having to halt plant operations is amajor prerequisite for success in the process industry.

The future-oriented SIMATIC PCS 7 process controlsystem, a component of Totally Integrated Automation,can help you do just that. Its benefits are alreadyapparent in the design and engineering phases, but arealso a major factor in the installation and commissioningphases as well as during operation and maintenance.SIMATIC PCS 7 thus provides optimum support over theentire life cycle of your plant.

And because our efforts toward continuous furtherdevelopment include close attention to systemcompatibility from generation to generation, evenmodernization is as easy as pie, and that ensures a highdegree of investment security.

Including the demands of tomorrow in today's system:that is the quality of our state-of-the-art process controlsystem.

SIMATIC PCS 7 –a control system for all industry sectors

SIMATIC PCS 7 is the integrated, homogeneousautomation solution for all industry sectors, whetherprocess, production or hybrid industry and regardless ofwhether manufacturing or process automationproduction is involved.

The concept on which it is based, as well as itsarchitecture, make it possible to operate a plant cost-effectively and efficiently over the entire life cycle, fromplanning, engineering, commissioning and training overoperation to service and maintenance. SIMATIC PCS 7handles not only process engineering tasks in theprimary production process, but also the automation ofall secondary, upstream and downstream processes, suchas waste water treatment or the distribution of power toa production location.

SIMATIC PCS 7 – the process control system inTotally Integrated Automation

As state-of-the-art process control system, SIMATIC PCS 7forms an integrated and homogeneous all-in-one systemwith typical process engineering features.

Part of Totally Integrated Automation: SIMATIC PCS 7 –The process control system for all industry sectors

4 5

Horizontal integration

Horizontal integration means using the same standardhardware and software components in the primaryprocess and in the upstream and downstream processes.The result is a noticeable reduction in engineering,hardware, spare parts warehousing, logistics andpersonnel training costs.

Vertical integration

For the user, integrated communication from the MESlevel to the field level and integration in the IT landscapevia SIMATIC IT Framework means

integration of production and business processes

short response times to changes in the market

high availability thanks to transparent informationflow, e.g. for maintenance

optimized warehouse logistics and supply chainmanagement over the entire life cycle of the plant

Based on standard SIMATIC hardware and softwarecomponents

Modern, distributed client-server architecture

Scalable from small laboratory system to plant groupwith 60,000 measuring points

For all applications: continuous and batchapplications

For all sectors: process, production and hybridindustries

Powerful HMI system with integrated archive basedon SQL server

Central, plant-wide engineering system based onIEC 61131

Flexible and easy integration of field devices anddrives based on PROFIBUS

Homogeneous, integrated safety technology, TÜV*-certified up to AK6 resp. SIL3

Hybrid operation of standard and fail-safeapplications, high-availability and fail-safeapplications possible on the same programmablecontroller

Enhanced availability thanks to redundancy at alllevels

SIMATIC BATCH modular batch system according toISA S 88.01 and FDA 21 CFR Part 11

Interface to MES/ERP level via SIMATIC IT Framework

SIMATIC PCS 7 at a glance

Exceeding the requirements of the process automation market –SIMATIC PCS 7 – a true modern DCS

HMI

Multiuser-capable HMI components

Large quantity frameworks

Client-server architecture

Redundancy

Online modification

AS, I/O modules, I/O

Hot swapping (insertion and removal of modulesduring operation)

Expansion / modification during operation

I/O modules for hazardous zones

Redundancy (controller, modules and PROFIBUS)

Integrated fail-safe technology

Integration of intelligent field devices/drives

Communication

Fast Ethernet and PROFIBUS DP/PA

Fiber-optic switching technology

Redundancy (system and field bus)

Online expandability

Engineering

Central, system-wide, high-performance engineeringsystem

Bulk engineering with import/export functions

Comprehensive, efficient engineering with graphicaland PLT-oriented tools

Central parameterization of intelligent field devicesusing the integrated SIMATIC PDM engineeringtoolset

Software simulation and testing

Tracking function

Distributed, parallel engineering

Batch

Equipment-neutral recipes

Hierarchical recipes according to ISA S 88.01

Scalable from small to very large plants –single-user system or in client-server architecture

Redundancy

21 CFR Part 11, audit trail, access protection,electronic signature

Full integration in HMI system and in theengineering system* German Technical Inspectorate


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Being able to respond flexibly and quickly to new marketdemands without having to halt plant operations is amajor prerequisite for success in the process industry.

The future-oriented SIMATIC PCS 7 process controlsystem, a component of Totally Integrated Automation,can help you do just that. Its benefits are alreadyapparent in the design and engineering phases, but arealso a major factor in the installation and commissioningphases as well as during operation and maintenance.SIMATIC PCS 7 thus provides optimum support over theentire life cycle of your plant.

And because our efforts toward continuous furtherdevelopment include close attention to systemcompatibility from generation to generation, evenmodernization is as easy as pie, and that ensures a highdegree of investment security.

Including the demands of tomorrow in today's system:that is the quality of our state-of-the-art process controlsystem.

SIMATIC PCS 7 –a control system for all industry sectors

SIMATIC PCS 7 is the integrated, homogeneousautomation solution for all industry sectors, whetherprocess, production or hybrid industry and regardless ofwhether manufacturing or process automationproduction is involved.

The concept on which it is based, as well as itsarchitecture, make it possible to operate a plant cost-effectively and efficiently over the entire life cycle, fromplanning, engineering, commissioning and training overoperation to service and maintenance. SIMATIC PCS 7handles not only process engineering tasks in theprimary production process, but also the automation ofall secondary, upstream and downstream processes, suchas waste water treatment or the distribution of power toa production location.

SIMATIC PCS 7 – the process control system inTotally Integrated Automation

As state-of-the-art process control system, SIMATIC PCS 7forms an integrated and homogeneous all-in-one systemwith typical process engineering features.

Part of Totally Integrated Automation: SIMATIC PCS 7 –The process control system for all industry sectors

4 5

Horizontal integration

Horizontal integration means using the same standardhardware and software components in the primaryprocess and in the upstream and downstream processes.The result is a noticeable reduction in engineering,hardware, spare parts warehousing, logistics andpersonnel training costs.

Vertical integration

For the user, integrated communication from the MESlevel to the field level and integration in the IT landscapevia SIMATIC IT Framework means

integration of production and business processes

short response times to changes in the market

high availability thanks to transparent informationflow, e.g. for maintenance

optimized warehouse logistics and supply chainmanagement over the entire life cycle of the plant

Based on standard SIMATIC hardware and softwarecomponents

Modern, distributed client-server architecture

Scalable from small laboratory system to plant groupwith 60,000 measuring points

For all applications: continuous and batchapplications

For all sectors: process, production and hybridindustries

Powerful HMI system with integrated archive basedon SQL server

Central, plant-wide engineering system based onIEC 61131

Flexible and easy integration of field devices anddrives based on PROFIBUS

Homogeneous, integrated safety technology, TÜV*-certified up to AK6 resp. SIL3

Hybrid operation of standard and fail-safeapplications, high-availability and fail-safeapplications possible on the same programmablecontroller

Enhanced availability thanks to redundancy at alllevels

SIMATIC BATCH modular batch system according toISA S 88.01 and FDA 21 CFR Part 11

Interface to MES/ERP level via SIMATIC IT Framework

SIMATIC PCS 7 at a glance

Exceeding the requirements of the process automation market –SIMATIC PCS 7 – a true modern DCS

HMI

Multiuser-capable HMI components

Large quantity frameworks

Client-server architecture

Redundancy

Online modification

AS, I/O modules, I/O

Hot swapping (insertion and removal of modulesduring operation)

Expansion / modification during operation

I/O modules for hazardous zones

Redundancy (controller, modules and PROFIBUS)

Integrated fail-safe technology

Integration of intelligent field devices/drives

Communication

Fast Ethernet and PROFIBUS DP/PA

Fiber-optic switching technology

Redundancy (system and field bus)

Online expandability

Engineering

Central, system-wide, high-performance engineeringsystem

Bulk engineering with import/export functions

Comprehensive, efficient engineering with graphicaland PLT-oriented tools

Central parameterization of intelligent field devicesusing the integrated SIMATIC PDM engineeringtoolset

Software simulation and testing

Tracking function

Distributed, parallel engineering

Batch

Equipment-neutral recipes

Hierarchical recipes according to ISA S 88.01

Scalable from small to very large plants –single-user system or in client-server architecture

Redundancy

21 CFR Part 11, audit trail, access protection,electronic signature

Full integration in HMI system and in theengineering system* German Technical Inspectorate


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Integration in the IT world with SIMATIC IT

For plant owners, today's information technology (IT),process data management and production-planningsystems are important levers for cost reduction andprocess optimization. The merging of process automationsystems with MES systems and ERP systems (such asSAP/R3) is therefore gaining in importance. Thanks to itsopen and integrated system platform, SIMATIC PCS 7provides the prerequisite for vertical integration of theprocess automation, plant control and corporatemanagement levels.

Integration & synchronization of all businessprocesses with the SIMATIC IT technology platform

Integration of control level to MIS/MES level viaSIMATIC IT

Integration of vendor-neutral IT products

Problem-free integration in the existing IT landscape

The result: shorter response times and moretransparency form the basis for more reliable decisions!

Company-wide process data availability with@PCS 7 and OPC

Process data and archive data are made availablethroughout the entire company – without regard tolocation. All process data can be visualized, analyzedand post-processed on any desktop.

Open for own client-server applications

Integration of third-party products

6

Scalable from small applications(~160 process objects) …

… to the distributed system in client/server(~ 60,000 process objects)

Various plants of a production siteProduction facilitiesStand-alone systems

Investment security and cost-efficiency –Over the entire life cycle of your plant

6 7

With SIMATIC PCS 7, you can protect your investment andprofit from future developments because PCS 7 provides:

The scalability you need

Its flexibility for plants of any size is one of the majoradvantages of SIMATIC PCS 7. The integrated systemplatform can be flexibly used for both small applicationsas well as extremely large plants configuration or groupsof larger plants. SIMATIC PCS 7 is thus particularlysuitable for standardization at one specific productionlocation.

Integrated control system platform, i.e. reducesexpansion costs thanks to reusable applicationsengineering, personal know-how, even replacementparts

Optimum adaptation to the size of the relevant plant,i.e. no need for expensive reserve capacities; as theplant configuration grows, the control system growswith it

Open architecture

Integration in the existing infrastructure of the company(from IT level to sensor technology) means above all theprotection of investments already made! Economical

automation means integrated, factory-wide automation.SIMATIC PCS 7 is based on the latest, most innovativestandard technologies, such as Windows, OPC, PROFIBUSand Fast Ethernet. This makes it possible to integratedevices and systems from other manufacturers, andmakes SIMATIC PCS 7 open to the world of informationtechnology.

Uncompromising compliance with internationalindustrial standards

Easy, fast integration of other software packages at theplant control level

Cross-vendor interchange of process data fromdifferent Windows applications possible – Web-capablethanks to the use of interface standards

Interfaces for the import/export of data using higher-order planning tools

Ethernet with TCP/IP communication

Integration of intelligent sensors/actuators via HART,PROFIBUSDP/PA

Creation of user blocks using user-friendly high-levellanguages

AS-Interface for integrating simple actuators/sensors


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Integration in the IT world with SIMATIC IT

For plant owners, today's information technology (IT),process data management and production-planningsystems are important levers for cost reduction andprocess optimization. The merging of process automationsystems with MES systems and ERP systems (such asSAP/R3) is therefore gaining in importance. Thanks to itsopen and integrated system platform, SIMATIC PCS 7provides the prerequisite for vertical integration of theprocess automation, plant control and corporatemanagement levels.

Integration & synchronization of all businessprocesses with the SIMATIC IT technology platform

Integration of control level to MIS/MES level viaSIMATIC IT

Integration of vendor-neutral IT products

Problem-free integration in the existing IT landscape

The result: shorter response times and moretransparency form the basis for more reliable decisions!

Company-wide process data availability with@PCS 7 and OPC

Process data and archive data are made availablethroughout the entire company – without regard tolocation. All process data can be visualized, analyzedand post-processed on any desktop.

Open for own client-server applications

Integration of third-party products

6

Scalable from small applications(~160 process objects) …

… to the distributed system in client/server(~ 60,000 process objects)

Various plants of a production siteProduction facilitiesStand-alone systems

Investment security and cost-efficiency –Over the entire life cycle of your plant

6 7

With SIMATIC PCS 7, you can protect your investment andprofit from future developments because PCS 7 provides:

The scalability you need

Its flexibility for plants of any size is one of the majoradvantages of SIMATIC PCS 7. The integrated systemplatform can be flexibly used for both small applicationsas well as extremely large plants configuration or groupsof larger plants. SIMATIC PCS 7 is thus particularlysuitable for standardization at one specific productionlocation.

Integrated control system platform, i.e. reducesexpansion costs thanks to reusable applicationsengineering, personal know-how, even replacementparts

Optimum adaptation to the size of the relevant plant,i.e. no need for expensive reserve capacities; as theplant configuration grows, the control system growswith it

Open architecture

Integration in the existing infrastructure of the company(from IT level to sensor technology) means above all theprotection of investments already made! Economical

automation means integrated, factory-wide automation.SIMATIC PCS 7 is based on the latest, most innovativestandard technologies, such as Windows, OPC, PROFIBUSand Fast Ethernet. This makes it possible to integratedevices and systems from other manufacturers, andmakes SIMATIC PCS 7 open to the world of informationtechnology.

Uncompromising compliance with internationalindustrial standards

Easy, fast integration of other software packages at theplant control level

Cross-vendor interchange of process data fromdifferent Windows applications possible – Web-capablethanks to the use of interface standards

Interfaces for the import/export of data using higher-order planning tools

Ethernet with TCP/IP communication

Integration of intelligent sensors/actuators via HART,PROFIBUSDP/PA

Creation of user blocks using user-friendly high-levellanguages

AS-Interface for integrating simple actuators/sensors


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OS/ES(Single Station)

OS/ES

Box PC

DP

The SIMATIC PCS 7 process control system provideseverything you need for process automation – and itdoes so as an integral component of Totally IntegratedAutomation. All components are perfectly matched andintegrated to build up a homogeneous control system:

The flexible and user-friendly engineering system isan universal tool for all configuration tasks and for allcomponents of the process control system.

The HMI system is the window to the process.Operating personnel and plant personnel can track theprocess, modify recipes or batch sequences andchange current values.

SIMATIC PCS 7 system architecture The SIMATIC PCS 7 automation systems provide all thefunctions required to solve automation and controltasks – at different performance and security levels.

Recipe-controlled batch processes can be implementedeasily with SIMATIC BATCH, making a flexible solutionpossible for virtually any task from simple single-line/single-product processes to complex multi-line/multi-product processes.

SIMATIC PCS 7 utilizes industrial Ethernet andPROFIBUS standards for communication.

PROFIBUS – I/O interface and excellent links tofield devices

SIMATIC PCS 7 is optimized for the integration ofdistributed field devices in the process control system,and depends on PROFIBUS technology to make thispossible.

PROFIBUS is simple, rugged and reliable, and is usedworldwide in all sectors of the process and productionindustries and in hybrid industries for input and outputlogistics as well as for primary and secondary processes.PROFIBUS-PA is used for the implementation ofintrinsically safe applications in hazardous areas. DP/PAlink modules and coupler make it possible to use acombination of PROFIBUS-PA and PROFIBUS-DP.

In addition to lower procurement costs, lower servicecosts and problem-free replacement of field devices,PROFIBUS technology offers many other importantadvantages, such as

Reduced configuration costs thanks to easy,centralized field device engineering (PROFIBUS-DP/PAand HART) with SIMATIC PDM, including cross-vendor

Lower service costs thank to less wiring, a lesscomplex plant structure and simplified diagnostics

User-friendly integration of existing field devices inSIMATIC PCS 7 systems – for more investment security

9

Office LAN Ethernet

SAP R/3

Internet/intranet@PCS 7 /OPC-Server

SIMATIC ITFrameworkComponents

SIMATIC BATCHClients

OS ClientsEngineeringStation ES

OS-LAN

AS 417AS 416AS 414

DP/AS-Interface

DP/EIB

ET 200X ET 200S

PRO

FIBU

S D

P

PROFIBUS DPiSET 200iS

DP/PA-Link

PROFIBUS PA

OP

OS

ET 200MEx-I/OHART

PRO

FIBU

S D

P

AS 414FHAS 417FH

AS 414HAS 417H

ET 200MFail-Safe

ET 200M

ET 200M with CP 341

DP/PA-Link

COx,NOx, ...

DP/PA-Link

PRO

FIBU

S D

P

SIMATIC PDMEngineering Toolset

Industrial Ethernet / Fast Ethernet

OS-Server(redundant)

Batch-Server(redundant)

PROFIBUS PA

PROFIBUS PA

Y-Link

Modbus,serial interface

PROCESS FIELD BUS

PlantMaintenance

PlantInformation

INTERNET

Office LAN Ethernet

FastEthernet

SIMATICPCS 7 BOX

OS SingleStation(Multi-VGA)


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OS/ES(Single Station)

OS/ES

Box PC

DP

The SIMATIC PCS 7 process control system provideseverything you need for process automation – and itdoes so as an integral component of Totally IntegratedAutomation. All components are perfectly matched andintegrated to build up a homogeneous control system:

The flexible and user-friendly engineering system isan universal tool for all configuration tasks and for allcomponents of the process control system.

The HMI system is the window to the process.Operating personnel and plant personnel can track theprocess, modify recipes or batch sequences andchange current values.

SIMATIC PCS 7 system architecture The SIMATIC PCS 7 automation systems provide all thefunctions required to solve automation and controltasks – at different performance and security levels.

Recipe-controlled batch processes can be implementedeasily with SIMATIC BATCH, making a flexible solutionpossible for virtually any task from simple single-line/single-product processes to complex multi-line/multi-product processes.

SIMATIC PCS 7 utilizes industrial Ethernet andPROFIBUS standards for communication.

PROFIBUS – I/O interface and excellent links tofield devices

SIMATIC PCS 7 is optimized for the integration ofdistributed field devices in the process control system,and depends on PROFIBUS technology to make thispossible.

PROFIBUS is simple, rugged and reliable, and is usedworldwide in all sectors of the process and productionindustries and in hybrid industries for input and outputlogistics as well as for primary and secondary processes.PROFIBUS-PA is used for the implementation ofintrinsically safe applications in hazardous areas. DP/PAlink modules and coupler make it possible to use acombination of PROFIBUS-PA and PROFIBUS-DP.

In addition to lower procurement costs, lower servicecosts and problem-free replacement of field devices,PROFIBUS technology offers many other importantadvantages, such as

Reduced configuration costs thanks to easy,centralized field device engineering (PROFIBUS-DP/PAand HART) with SIMATIC PDM, including cross-vendor

Lower service costs thank to less wiring, a lesscomplex plant structure and simplified diagnostics

User-friendly integration of existing field devices inSIMATIC PCS 7 systems – for more investment security

9

Office LAN Ethernet

SAP R/3

Internet/intranet@PCS 7 /OPC-Server

SIMATIC ITFrameworkComponents

SIMATIC BATCHClients

OS ClientsEngineeringStation ES

OS-LAN

AS 417AS 416AS 414

DP/AS-Interface

DP/EIB

ET 200X ET 200S

PRO

FIBU

S D

P

PROFIBUS DPiSET 200iS

DP/PA-Link

PROFIBUS PA

OP

OS

ET 200MEx-I/OHART

PRO

FIBU

S D

P

AS 414FHAS 417FH

AS 414HAS 417H

ET 200MFail-Safe

ET 200M

ET 200M with CP 341

DP/PA-Link

COx,NOx, ...

DP/PA-Link

PRO

FIBU

S D

P

SIMATIC PDMEngineering Toolset



Batch-Server(redundant)

PROFIBUS PA

PROFIBUS PA

Y-Link

Modbus,serial interface

PROCESS FIELD BUS

PlantMaintenance

PlantInformation

INTERNET

Office LAN Ethernet

FastEthernet

SIMATICPCS 7 BOX

OS SingleStation(Multi-VGA)


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User library (ROP) for recipe operations

This library provides user-friendly support for themanagement of recipe operations. Library recipeoperations can be included as reference in recipe pro-cedures, making it possible for them to be modifiedcentrally. This reduces engineering overhead and, aboveall, validation overhead (which is important in the case ofplants which require validation). Resolving the referenceallows the recipe operation to become a fixedcomponent of the recipe procedure, also making itindependent of subsequent centralized modification.

Integration of SIMATIC BATCH

For the user, the total integration of SIMATIC BATCH inthe plant's visualization system means user-friendlyhandling, safe operator guidance and a fast response toprocess disturbances. A comprehensive batch report(XLM-based archive) ensures production transparency.

The total integration of SIMATIC BATCH in the SIMATICPCS 7 engineering system makes the engineering datareusable and, above all, centrally modifiable. Onceentered, engineering data are always available and neednot be re-entered. This saves valuable time andminimizes errors.

The link to the host IT level (MIS/MES) is supported by astandard interface in SIMATIC IT Framework; the open APIinterface also opens the way to customer-specificexpansions.

Optimum adaptation to plant requirements

A client-server architecture allows optimum adaptation toplant requirements. A redundant batch server ensureshigh availability; no batch data are lost, and automaticmatching of batch data is easily accomplished.

Validation

In the interest of upholding quality standards as well asdue to obtaining marketing and legal requirements, theneed for plant validation is increasing.

Reproducible production, especially in multi-product ormulti-stream environments, is of particular importance.

SIMATIC BATCH supports you with a number offunctionalities according to 21 CFR Part 11.

Audit Trail (offline and online) provides the user with logsfor changes in recipes, changes in recipe operations,changes made during production and operator entries atthe unit control level, making it possible to reproduceproduction processes whenever necessary.

Access protection is provided by a Windows 2000-basedcentral user manager.

An electronic signature enables paperless production.Production documentation is also paperless thanks to thearchiving of production data in a system-neutral format(XML).

Process-oriented recipe generation

Simple, fast, with minimum errors – the hierarchicalrecipe structure according to ISA S 88.01 is displayed onthe plant model:

Subrecipe procedure for controlling process/productionin a subplant

Recipe operation/recipe function for fulfilling theindustrial task/function using technical equipment

Subplant-neutral recipes

An integrated class concept supports user-friendlygeneration of neutral recipes for subplants. Only onerecipe (!) is required for similar subplants, whichminimizes engineering and brings a number ofadvantages to bear when it comes to validation.

Users are offered various strategies for subplantallocation, allowing them to choose the perfect solutionfor their plant. This ensures flexible, optimum utilizationof the plant capacity.

11

21 CFR Part 11compliance

10

SIMATIC BATCH –Flexible automation of batch processes

In the process industry, discontinuous processes,generally referred to as discrete or batch processes, areassuming increased importance, one reason being evershorter product life cycles. For this reason, today's newplants are normally multi-purpose plants, i.e. conceivedand implemented as batch plants. The automation ofsuch a process is extremely flexible; the productionknow-how lies in the sequences, or recipes. Theeconomic and technological obligation to utilize theseplants flexibly therefore requires their control systems tobe extremely flexible as well.

The SIMATIC PCS 7 process control system provides agreat solution for all the demands of batch automation:SIMATIC BATCH.

The SIMATIC BATCH batch package is based on SIMATICPCS 7 and has a modular structure. Thanks to its flexiblescalability, it can be used equally well in plants of anysize, which is why it is available as single-user system orin modern client-server architecture; the batch server canalso be configured for high availability.


Probedruck


User library (ROP) for recipe operations

This library provides user-friendly support for themanagement of recipe operations. Library recipeoperations can be included as reference in recipe pro-cedures, making it possible for them to be modifiedcentrally. This reduces engineering overhead and, aboveall, validation overhead (which is important in the case ofplants which require validation). Resolving the referenceallows the recipe operation to become a fixedcomponent of the recipe procedure, also making itindependent of subsequent centralized modification.

Integration of SIMATIC BATCH

For the user, the total integration of SIMATIC BATCH inthe plant's visualization system means user-friendlyhandling, safe operator guidance and a fast response toprocess disturbances. A comprehensive batch report(XLM-based archive) ensures production transparency.

The total integration of SIMATIC BATCH in the SIMATICPCS 7 engineering system makes the engineering datareusable and, above all, centrally modifiable. Onceentered, engineering data are always available and neednot be re-entered. This saves valuable time andminimizes errors.

The link to the host IT level (MIS/MES) is supported by astandard interface in SIMATIC IT Framework; the open APIinterface also opens the way to customer-specificexpansions.

Optimum adaptation to plant requirements

A client-server architecture allows optimum adaptation toplant requirements. A redundant batch server ensureshigh availability; no batch data are lost, and automaticmatching of batch data is easily accomplished.

Validation

In the interest of upholding quality standards as well asdue to obtaining marketing and legal requirements, theneed for plant validation is increasing.

Reproducible production, especially in multi-product ormulti-stream environments, is of particular importance.

SIMATIC BATCH supports you with a number offunctionalities according to 21 CFR Part 11.

Audit Trail (offline and online) provides the user with logsfor changes in recipes, changes in recipe operations,changes made during production and operator entries atthe unit control level, making it possible to reproduceproduction processes whenever necessary.

Access protection is provided by a Windows 2000-basedcentral user manager.

An electronic signature enables paperless production.Production documentation is also paperless thanks to thearchiving of production data in a system-neutral format(XML).

Process-oriented recipe generation

Simple, fast, with minimum errors – the hierarchicalrecipe structure according to ISA S 88.01 is displayed onthe plant model:

Subrecipe procedure for controlling process/productionin a subplant

Recipe operation/recipe function for fulfilling theindustrial task/function using technical equipment

Subplant-neutral recipes

An integrated class concept supports user-friendlygeneration of neutral recipes for subplants. Only onerecipe (!) is required for similar subplants, whichminimizes engineering and brings a number ofadvantages to bear when it comes to validation.

Users are offered various strategies for subplantallocation, allowing them to choose the perfect solutionfor their plant. This ensures flexible, optimum utilizationof the plant capacity.

11

21 CFR Part 11compliance

10

SIMATIC BATCH –Flexible automation of batch processes

In the process industry, discontinuous processes,generally referred to as discrete or batch processes, areassuming increased importance, one reason being evershorter product life cycles. For this reason, today's newplants are normally multi-purpose plants, i.e. conceivedand implemented as batch plants. The automation ofsuch a process is extremely flexible; the productionknow-how lies in the sequences, or recipes. Theeconomic and technological obligation to utilize theseplants flexibly therefore requires their control systems tobe extremely flexible as well.

The SIMATIC PCS 7 process control system provides agreat solution for all the demands of batch automation:SIMATIC BATCH.

The SIMATIC BATCH batch package is based on SIMATICPCS 7 and has a modular structure. Thanks to its flexiblescalability, it can be used equally well in plants of anysize, which is why it is available as single-user system orin modern client-server architecture; the batch server canalso be configured for high availability.


Probedruck


Optimizing migration over the entire life cycleof your plant:

Installation of the basis for process control systemsmeans a big investment in hardware and applicationssoftware as well as valuable and complex know-how onthe part of operators and maintenance personnel. Theobjective of a transitional strategy for subsequentgenerations, also known as migration, must therefore bethe modernization of the existing basis step by step andwithout any system breaks. At the same time,investments must be protected over the long term.

Based on 20 years of experience in process automation,Siemens offers optimized migration solutions fortransitioning to SIMATIC PCS 7, allowing users of previousSiemens control systems and non-Siemens controlsystems alike to take advantage of everything TotallyIntegrated Automation has to offer for their processes.This includes a reduction in time to market, a high degreeof investment security and higher productivity.

Migration products and services

In addition to hardware and software components, theextensive line of migration products also includesservices for the conversion of applications software, on-site conversion, or the migration of an entire plant.

The success of a migration is determined largely by

A technical solution which is optimally matched tocustomer requirements and to the individualcircumstances of the plant in question

A high-quality, fast, on-schedule conversion of thatsolution

Siemens has been proving its competence for manyyears, completing numerous migration projectssuccessfully. Our specialists have many years ofexperience in engineering, commissioning and service,both at home and abroad.

Migration – Switching made easy

Online support

The comprehensive, Internet-based informationsystem. Available around the clock, it providesinformation on everything from product supportover service and support to shop support tools.

Technical support

Competent help with technical questions and awide variety of services for our products andsystems.

Technical consulting

Help with planning and devising a concept foryour project; for everything from actual analysisand target definition over consulting services forproducts and systems to development of theautomation solution.

Configuration and software engineering

Help with the configuration and developmentof appropriate services for everything from con-figuring to conversion of an automation project.

On-site service

On-site commissioning and maintenance services– an important prerequisite for ensuringavailability.

Repairs and replacement parts

We provide comprehensive repair andreplacement part services to ensure the highestdegree of operational safety and reliability duringthe operating phase of a machine or automationsystem.

Optimization and modernization

To increase productivity or reduce project costs,we offer top-quality services for every facet ofoptimization and modernization.

Design andEngineering

Installation andCommissioning Operation Maintenance Modernization

and Upgrade

12 13

They present and discuss migration options, analyze theplant in question, do consulting and prepare a detailedquotation.

One important customer demand is minimizing theduration of downtimes. This requires precise planning.Our specialists therefore organize and coordinate theproblem-free execution of all activities together with thecustomer.

As "know-how provider", the applications softwarerepresents a large portion of the overall investmentvolume, making the quality of the conversion to the newsystem world an important criterion for a migration'seconomical success. The state-of-the-art migration toolsdeveloped by Siemens guarantee invariable softwarequality, reliability and reproducibility.

It is now also possible to develop migration concepts fornon-Siemens process control systems, allowing users ofthose products to profit from the migration solutions fortransitioning to SIMATIC PCS 7 and thus from the manyadvantages of Totally Integrated Automation for theirprocesses.


Probedruck


Optimizing migration over the entire life cycleof your plant:

Installation of the basis for process control systemsmeans a big investment in hardware and applicationssoftware as well as valuable and complex know-how onthe part of operators and maintenance personnel. Theobjective of a transitional strategy for subsequentgenerations, also known as migration, must therefore bethe modernization of the existing basis step by step andwithout any system breaks. At the same time,investments must be protected over the long term.

Based on 20 years of experience in process automation,Siemens offers optimized migration solutions fortransitioning to SIMATIC PCS 7, allowing users of previousSiemens control systems and non-Siemens controlsystems alike to take advantage of everything TotallyIntegrated Automation has to offer for their processes.This includes a reduction in time to market, a high degreeof investment security and higher productivity.

Migration products and services

In addition to hardware and software components, theextensive line of migration products also includesservices for the conversion of applications software, on-site conversion, or the migration of an entire plant.

The success of a migration is determined largely by

A technical solution which is optimally matched tocustomer requirements and to the individualcircumstances of the plant in question

A high-quality, fast, on-schedule conversion of thatsolution

Siemens has been proving its competence for manyyears, completing numerous migration projectssuccessfully. Our specialists have many years ofexperience in engineering, commissioning and service,both at home and abroad.

Migration – Switching made easy

Online support

The comprehensive, Internet-based informationsystem. Available around the clock, it providesinformation on everything from product supportover service and support to shop support tools.

Technical support

Competent help with technical questions and awide variety of services for our products andsystems.

Technical consulting

Help with planning and devising a concept foryour project; for everything from actual analysisand target definition over consulting services forproducts and systems to development of theautomation solution.

Configuration and software engineering

Help with the configuration and developmentof appropriate services for everything from con-figuring to conversion of an automation project.

On-site service

On-site commissioning and maintenance services– an important prerequisite for ensuringavailability.

Repairs and replacement parts

We provide comprehensive repair andreplacement part services to ensure the highestdegree of operational safety and reliability duringthe operating phase of a machine or automationsystem.

Optimization and modernization

To increase productivity or reduce project costs,we offer top-quality services for every facet ofoptimization and modernization.

Design andEngineering

Installation andCommissioning Operation Maintenance Modernization

and Upgrade

12 13

They present and discuss migration options, analyze theplant in question, do consulting and prepare a detailedquotation.

One important customer demand is minimizing theduration of downtimes. This requires precise planning.Our specialists therefore organize and coordinate theproblem-free execution of all activities together with thecustomer.

As "know-how provider", the applications softwarerepresents a large portion of the overall investmentvolume, making the quality of the conversion to the newsystem world an important criterion for a migration'seconomical success. The state-of-the-art migration toolsdeveloped by Siemens guarantee invariable softwarequality, reliability and reproducibility.

It is now also possible to develop migration concepts fornon-Siemens process control systems, allowing users ofthose products to profit from the migration solutions fortransitioning to SIMATIC PCS 7 and thus from the manyadvantages of Totally Integrated Automation for theirprocesses.


Probedruck


In the process industry, safety enjoys the very highestpriority. Siemens is one of the few providers ofautomation systems to offer totally integrated safety andcontrol in one process automation system. An integratedsystem continuously executes self-tests and performsself-diagnostics, while operating in order to ensure thenecessary safety. After all, a process withoutinterruptions always has the highest priority.

Siemens has been developing and implementingprogrammable electronic systems for process safety formore than 20 years. These include emergency shutdownsystems, furnace management systems and fire and gasdetection systems, to name only a few.

The demands for specific degrees of safety, redundancy,input-output counters, communication, and so on aredifferent for every project. It is for this reason thatSiemens offers a variety of certified products, which canbe configured to meet the requirements of yourparticular application.

Process safety products from Siemens are user-friendly, just as they should be. You don't have towaste even one thought on integration problems.

Our products provide simple, low-cost, innovativeoptions for ensuring high safety and availability of yourplant. Our products provide state-of-the-art, integratedself-test technology. There is no need for complicatedmanual test or evaluation software in order to satisfycertification requirements.

Process safety – safety as you need

In addition, our safety systems are a component ofSiemens Totally Integrated Automation. That meansthat we can offer you exceptionally problem-freeintegration of industrial safety and control.

For example: Safety Integrated – the safetycomponent in Totally Integrated Automation

Steeling humans, machines and plants against potentialdangers requires a complete concept and a line ofproducts for every situation, regardless of whether safetyrequirements are simple or highly complex. "SafetyIntegrated" from Siemens provides a uniform safety chainfor standard automation systems – and one which isintegrated throughout all levels, in discrete production aswell as in process and hybrid industries.

For example: automation systems fromSIMATIC PCS 7 to SIMATIC S7-400FH

Among programmable safety systems, SIMATIC S7-400FHguarantees the highest possible degree of safety andavailability. Using it in conjunction with the SIMATIC PCS 7process control system, enables the implementation ofpowerful and flexible solutions for integrated control andsafety applications.

15

Those who opt for the SIMATIC PCS 7 processcontrol system can depend on fast, reliable, first-class service worldwide. Regardless of whichservice you might need, the right contact isavailable quickly and without a lot of red tape –anywhere in the world.

The right training –customized to your exact needs

The right training helps when it comes to usingthe process control system most efficiently – andquickly. Whether you are "switching over" fromthe PLC world, just want to enter the world ofprocess automation or are already experiencedin this field, we can provide you with targetgroup-oriented, professional training.

In our training centers in over 60 countriesworldwide, you can familiarize yourselfthoroughly with the SIMATIC PCS 7 system orexpand your current know-how. And regardless ofwhether you visit a standard course or a specialuser-specific course, SIMATIC training coursesbring quick qualification and extensive know-howstraight from the manufacturer – modularlystructured and very practical. Or if you wish so,you can choose to have system specialists provideyou with hands-on training right in your ownplant.

Services

Our services include:

Consulting services

Consulting in all facets of automation

Support services

Hotline

Configuration and commissioningsupport

Questions regarding documentation

Provision of service tools

Service on demand

Service whenever needed

24-hour service

Holding of personnel / Dispatching ofpersonnel

Replacement part service

Replacement parts for all products

Worldwide replacement parts delivery,including express delivery

Repair service

Modernization service

Competent consulting services forconversions and expansions

Plant modernization

Maintenance service

Service and maintenance

Process safety from Siemens:

A high degree of efficiency thanks to a reduction inhardware and installation overhead

Safety technology and standard automation integratedinto a single, all-in-one system

Fail-safe communication using standard field buses

A minimum of engineering overhead thanks to the useof standard software, even for fail-safe technology

Effective, fast diagnostic functions for the highestmachine and plant availability

Products, systems, solutions and services –all from a single source

EngineeringSTATION ES OS Client

PROFIBUS PA


OS-LAN


PRO

FIBU

S D

P

AS 414FHAS 417FH

ET 200MFail-Safe

ET 200M

DP/PA-Link


Probedruck


In the process industry, safety enjoys the very highestpriority. Siemens is one of the few providers ofautomation systems to offer totally integrated safety andcontrol in one process automation system. An integratedsystem continuously executes self-tests and performsself-diagnostics, while operating in order to ensure thenecessary safety. After all, a process withoutinterruptions always has the highest priority.

Siemens has been developing and implementingprogrammable electronic systems for process safety formore than 20 years. These include emergency shutdownsystems, furnace management systems and fire and gasdetection systems, to name only a few.

The demands for specific degrees of safety, redundancy,input-output counters, communication, and so on aredifferent for every project. It is for this reason thatSiemens offers a variety of certified products, which canbe configured to meet the requirements of yourparticular application.

Process safety products from Siemens are user-friendly, just as they should be. You don't have towaste even one thought on integration problems.

Our products provide simple, low-cost, innovativeoptions for ensuring high safety and availability of yourplant. Our products provide state-of-the-art, integratedself-test technology. There is no need for complicatedmanual test or evaluation software in order to satisfycertification requirements.

Process safety – safety as you need

In addition, our safety systems are a component ofSiemens Totally Integrated Automation. That meansthat we can offer you exceptionally problem-freeintegration of industrial safety and control.

For example: Safety Integrated – the safetycomponent in Totally Integrated Automation

Steeling humans, machines and plants against potentialdangers requires a complete concept and a line ofproducts for every situation, regardless of whether safetyrequirements are simple or highly complex. "SafetyIntegrated" from Siemens provides a uniform safety chainfor standard automation systems – and one which isintegrated throughout all levels, in discrete production aswell as in process and hybrid industries.

For example: automation systems fromSIMATIC PCS 7 to SIMATIC S7-400FH

Among programmable safety systems, SIMATIC S7-400FHguarantees the highest possible degree of safety andavailability. Using it in conjunction with the SIMATIC PCS 7process control system, enables the implementation ofpowerful and flexible solutions for integrated control andsafety applications.

15

Those who opt for the SIMATIC PCS 7 processcontrol system can depend on fast, reliable, first-class service worldwide. Regardless of whichservice you might need, the right contact isavailable quickly and without a lot of red tape –anywhere in the world.

The right training –customized to your exact needs

The right training helps when it comes to usingthe process control system most efficiently – andquickly. Whether you are "switching over" fromthe PLC world, just want to enter the world ofprocess automation or are already experiencedin this field, we can provide you with targetgroup-oriented, professional training.

In our training centers in over 60 countriesworldwide, you can familiarize yourselfthoroughly with the SIMATIC PCS 7 system orexpand your current know-how. And regardless ofwhether you visit a standard course or a specialuser-specific course, SIMATIC training coursesbring quick qualification and extensive know-howstraight from the manufacturer – modularlystructured and very practical. Or if you wish so,you can choose to have system specialists provideyou with hands-on training right in your ownplant.

Services

Our services include:

Consulting services

Consulting in all facets of automation

Support services

Hotline

Configuration and commissioningsupport

Questions regarding documentation

Provision of service tools

Service on demand

Service whenever needed

24-hour service

Holding of personnel / Dispatching ofpersonnel

Replacement part service

Replacement parts for all products

Worldwide replacement parts delivery,including express delivery

Repair service

Modernization service

Competent consulting services forconversions and expansions

Plant modernization

Maintenance service

Service and maintenance

Process safety from Siemens:

A high degree of efficiency thanks to a reduction inhardware and installation overhead

Safety technology and standard automation integratedinto a single, all-in-one system

Fail-safe communication using standard field buses

A minimum of engineering overhead thanks to the useof standard software, even for fail-safe technology

Effective, fast diagnostic functions for the highestmachine and plant availability

Products, systems, solutions and services –all from a single source

EngineeringSTATION ES OS Client

PROFIBUS PA


OS-LAN


PRO

FIBU

S D

P

AS 414FHAS 417FH

ET 200MFail-Safe

ET 200M

DP/PA-Link


Probedruck


simaticPCS 7

The Process Control System for allindustry sectorsSIMATIC PCS 7

For the latest information on SIMATIC PCS 7:www.siemens.com/simatic-pcs7

Web support:www.siemens.com/automation/service&support

Interactive catalog on the Internet:www.siemens.com/automation/ca01

Siemens Aktiengesellschaft

Automation and Drives

Industrial Automation Systems

P. O. Box 48 48

90327 Nuremberg

Germany

www.siemens.com/processautomation

PU

BL

ICIS

The information in this brochure contains descriptions orcharacteristics of performance which in case of actual use donot always apply as described or which may change as a resultof further development of the products. An obligation to providethe respective characteristics shall only exist if expressly agreedin the terms of contract. Availability and technical specificationsare subject to change without notice.

SIMATIC, WinAC and STEP are trademarks of Siemens.Other designations used in this publication may be trademarkswhose use by third parties for their own purposes could violatethe rights of the owners.

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