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Waschmaschine KD e

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krones Cleaning Technology DV-d27-P0052-0 01/2003 VT Flens/NT 1 Cleaning Technology Bottlewasher Created by: Michael Eidenschink Date: 20/07/2006
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    krones Cleaning Technology

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    Cleaning Technology

    Bottlewasher

    Created by: Michael Eidenschink

    Date: 20/07/2006

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    DV-y27-0874-0 05/05 VT-Flen/ PS

    Al l r ig ht s reser ved f or t hi s dr aw in g.I t is not al lowed to copy or hand i t over to ot her personswi th ou t ou r ag reement .KRONES AG , Werk Flensburg

    Technical changes reserved!

    Special equipm ent w ith addit ion al pr ice!

    KRONES Bot t le Washing Machine LAVATEC KD clean design

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    Infeed

    Typ KD

    Lever for

    accumulation tablealterations for

    different bottle

    diameters

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    Infeed guides

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    Lever for accumulation table alterationsfor different bottle diameters

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    Bottle cell carrier with bottle cell incl. plastic insert

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    KD-3 Pre-Warming with Pre-Spray and Pre-Soakincl. high pressure Pre-Spray

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    Functional safety through permanent label

    removal

    Automatic debris removal out of the

    machine

    Cleaning effect by high flowrate

    Precleaning of the bottles

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    krones Cleaning Technology

    Lavatec KD......... CD ( clean design) Designed under hygienic aspects

    New filtration-systems

    Consequent accessibility for optimal

    cleaning and maintenance

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    Development target......... CD ( clean design) Regulation of the contamination

    Regulation of the pH value

    Regulation of the temperature

    Debris resistant design

    Optimised accessibility

    Visible inner areas

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    Lavatec KD......... CD ( clean design)

    1

    2

    3 4 5 6

    7

    warmwater 1

    post caustic

    warmwater 2

    coldwater

    post caustic bath

    4

    5

    1

    2

    3

    freshwater

    6

    caustic jetting 7

    Rough particle filtration

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    Filtration post caustic Rough particle filtration

    Removal of rest paper and pulpe

    Clean keeping of the post caustic bath

    k

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    Particles are removed out of the post caustic

    Flushing of bottle carriers in the post caustic

    High circulation volume

    Mesh size debris removal appr. 3mm

    Microfiltration 20-200 m

    Filtration post caustic

    k

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    Water zones No filter systems for the water

    circulation

    Maintenance free pump protection

    sieve with automatic back flushing

    Complete drain of the pump housing

    and piping

    k l i h l

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    Clean design housingCentral drain point

    Complete drain of the pumps

    Automatic back-flushing

    Easy to clean

    Automatic debris removal

    k Cl i T h l

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    Discharge profiles made of hygienic

    plastic

    Clean design of the profiles

    Profiles single changeable

    Profiles visible from outside

    Discharge area

    k Cl i T h l

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    DEMO

    Traveller window

    Discharge visible

    Optimised accessibility for consequent

    cleaning and maintenance

    Fast dry out of the discharge area during

    down-times

    Avoidance of bacteriological growth

    Discharge area

    k Cl i T h l

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    Finger shaft with cutting edge Easy cut off of wrapped around belts

    krones Cl i T h l

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    Minimum wear parts

    Fall-free bottle discharge

    Low noise operation

    No open sprockets

    New discharge mechanic

    krones Cl i T h l

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    Bottle carrier Low deflection

    Minimised carry over

    Easy changeable plastic inserts

    krones Cl i T h l

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    Drive system Drive with synchro motors

    Motor and gearbox from one supplier

    Safety controlled by torque indicator

    and overload clutch

    Spur gear with high efficiency and

    minimum wear

    krones Cleaning Technolog

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    Chain roller with plastic bush Load reduced by 50 %.

    Wear minimisation

    Guarantee 30000 h

    Quiet running of the chain

    Load reducement

    Runtime elongation

    - 50%

    h +

    100

    %

    F

    krones Cleaning Technology

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    Automatic improvement of chain length

    Automatic adjustment of the chain

    Optimal adjustment of the chain extends

    the lifetime of the chain

    Maintenance reduced

    Automatic chain tensioning

    krones Cleaning Technology

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    Internal jetting Selfcleaning; self-adjusting

    Water supply from both sides

    Equal pressure distribution

    Cleaning hole

    krones Cleaning Technology

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    External flushing High volume flushing

    Blockage resistant

    Equal pressure distribution

    Maintenance free

    krones Cleaning Technology

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    ADVANTAGES AND PRINCIPLE

    OF THE KRONES BOTTLEWASHER

    Self adjusting infeed system with all

    safety devices and individual finger

    operation.

    Steel bottle carrier with plastic basket to

    minimise liquid carryover, bacteriological

    growth and a minimum deflection rate. Control of missing plastic baskets

    Synchronised main drive with individual

    operation of infeed and

    discharge.Monitoring of the encoder-

    system and the torque.This guarantees a

    very low wear of the carrier - chain.

    Rotating spray nozzles with water infeedat both sides, cleaning hole and self-

    cleaning nozzles.

    Automatic self cleaning filter screens for

    the prespray sections.

    Special plastic bushes for main chain.

    New gearbox generation

    External heatexchangers for the caustic

    bathes.

    Discharge with a finger system that pick upthe bottle in the pocket.

    Maintenance-and cleaning-free external

    spray pipes.

    Monitoring system for missing plastic

    baskets.

    Filling ,refilling and bath-level control.

    Temperature control with a softwarecontroller.


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