© MTU Onsite Energy Systems GmbHAll rights reserved
PRODUCT PRESENTATION
SERIES 4000
1500 – 3400 kVA
© MTU Onsite Energy Systems GmbHAll rights reserved
Das Bild kannzurzeit nichtangezeigtwerden.
Page 2 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
TODAY‘S AGENDA
01. Philosophy02. Product Family Concept03. Product Overview04. Diesel Generator Set Ratings05. Main Components06. Peripheral Components07. Summary
© MTU Onsite Energy Systems GmbHAll rights reserved
Das Bild kannzurzeit nichtangezeigtwerden.
Page 3 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
01PHILOSOPHYMTU ONSITE ENERGY SERIES 4000 GENSETS
© MTU Onsite Energy Systems GmbHAll rights reserved
Das Bild kannzurzeit nichtangezeigtwerden.
Page 4 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
PHILOSOPHY.
Our job: Providing reliable power for all customer applications under
all environmental conditions
Vision: We at Tognum set the standard as the preferred partner for the best
solutions in power and propulsion.
Strategy: Maintaining leadership in product innovation. Broadening application
and customer portfolio. Custom-made products. Integrating system
and service offerings.
Just like MTU engines, our gensets are: proven reliability exceptionally economical have outstanding load acceptance
characteristics have outstanding load factors in all
application groups designed for easy maintenance
Das Bild kannzurzeit nichtangezeigtwerden.
Page 5 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
02Product Family Concept
© MTU Onsite Energy Systems GmbHAll rights reserved
Das Bild kannzurzeit nichtangezeigtwerden.
Page 6 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
PRODUCT FAMILY CONCEPT.TARGET.
Harmonization of our product design across all global MTU OnsiteEnergy locations
Harmonization of our product design across all MTU Onsite Energyproduct series
Harmonization of our product design to our customers requirements
Das Bild kannzurzeit nichtangezeigtwerden.
Page 7 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
PRODUCT FAMILY CONCEPT.ACHIEVEMENTS.
Significant enhancement of standard options
Improved system integration ability
Improved overall product quality
Easier customization of the genset
Das Bild kannzurzeit nichtangezeigtwerden.
Page 8 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
03PRODUCT OVERVIEW
© MTU Onsite Energy Systems GmbHAll rights reserved
Das Bild kannzurzeit nichtangezeigtwerden.
Page 9 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
PRODUCT OVERVIEW.STANDARD SCOPE OF SUPPLY.
Optimization
Fuel consumption optimized
TA-Luft optimized
NEA optimized
Generator
Marathon generator Winding RTDs
Base Frame
Welded design
Resilient engine and generator mounting
Control Panel
Control variant 1+ (cabinet without controller)
Air Intake
Standard dry air filter
Fuel System
Fuel main filter
Starting / Charging
Electric starter (24 VDC / 2x 9kW)
Voltages
400V
Das Bild kannzurzeit nichtangezeigtwerden.
Page 10 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
PRODUCT OVERVIEW.STANDARD SCOPE OF SUPPLY.
Certification / Standards
Engine-generator set
engine-generator set standard factoryacceptance testing
Applicable Performance class G3
BS-4999
VDE 0530
ISO 8528
NFPA 110
Generator
IEC 60034-1
NEMA MG 1-22
Radio interference level N
Engine
DIN ISO 3046
SAEJ 1995 / J1349
Technical Documentation
Operation and Maintenance Manual
Product information (functionaldescription)
Operation, troubleshooting andmaintenance instructions
Tools list
Fluids and Lubricants Specification
Quick Reference Guide
Das Bild kannzurzeit nichtangezeigtwerden.
Page 11 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
PRODUCT OVERVIEW.OPTIONAL SCOPE OF SUPPLY.
Voltages
380V, 415V
11kV
Generator
Oversized Marathon generator
Medium voltage Marathon generator
Leroy Somer generator (low & medium voltage)
Bearing temperature sensor
Anti condensation heaters (Standard for MV)
Differential protection CT’s
Starting / Charging
Starter battery
Battery rack Battery charger (battery charging alternator is
no longer part of our scope of supply)
Cooling System
Mechanical radiator (40°C & 50°C*)
Electrical driven radiator (40°C & 50°C)
Piping between engine and radiator incl.flexible hoses
Jacket water heater
Radiator front protection
Lubrication System
Lube oil extraction pump
* 50°C mechanical driven radiator is not available for genset models with 20V4000G63L engine
Das Bild kannzurzeit nichtangezeigtwerden.
Page 12 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
PRODUCT OVERVIEW.OPTIONAL SCOPE OF SUPPLY.
Fuel System
Fuel pre filter
Fuel pre filter with water separator and water level sensor
Fuel pre filter switchable with water separator and water levelsensor
Fuel return cooler integrated into radiator
Fuel return cooler (loose delivery)
Exhaust System
SilencerSilencer foruse w/oY-pipe
Silencer foruse withY-pipe
10 dB(A) 12V, 16V models -
30 dB(A) 12V, 16V models All models
40 dB(A) 12V, 16V models 20V models
Y-pipe
Exhaust bellows with connecting flange
Air Intake
Heavy duty air filters
Das Bild kannzurzeit nichtangezeigtwerden.
Page 13 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
PRODUCT OVERVIEW.OPTIONAL SCOPE OF SUPPLY.
Control Panel
Basler controller
Deif controller
Island operation (Control Variant 2)
Automatic Mains Failure (AMF) operation to becombined with Automatic Transfer Switch (ATS)(Control Variant 3a)
Automatic Mains Failure (AMF) operation to becombined with electrical interlocked circuitbreakers (Control Variant 3b)
Island parallel operation (Control Variant 4)
Automatic Mains Failure (AMF) operation withmains restoration synchronization (ControlVariant 5)
Mains parallel operation of a single genset(Control Variant 6)
Mains parallel operation of multiple gensets(Control Variant 7)
Circuit Breaker
Manual operated circuit- breaker IEC 3/4pole
Electrical operated circuit- breaker IEC 3/4pole
Automatic transfer switch
Circuit breakers as stand-alone solution
Das Bild kannzurzeit nichtangezeigtwerden.
Page 14 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
04RATINGS
© MTU Onsite Energy Systems GmbHAll rights reserved
Das Bild kannzurzeit nichtangezeigtwerden.
Page 15 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
RATINGS.
POWER RATINGS DEFINITION OF MTU OE.
Power declaration for genset (ISO 8528-1) MTU Ratings
Emergency Standby Power (ESP)
Maximum power during a variable electrical powersequence
Operating hours per year: 200 Load factor: < 70%
Standby power (3D)
Operating hours per year: 500 Load factor: < 85%
Prime Power (PRP)
Maximum power which a generating set is capable ofdelivering continuously whilst supplying a variableelectrical load
Operating hours per year: unrestricted Load factor: < 70%
Prime power (3B)
Operating hours per year:unrestricted
Load factor: < 75%
Das Bild kannzurzeit nichtangezeigtwerden.
Page 16 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
RATING RANGE.3B.
Genset ModelEngine
3B Rating in kVA*
40°C / 400m (NEA: 40°C / 100m)
Fuel consumptionoptimized
TA-Luft optimized NEA optimized
DP1500D5S 12V 4000G23 1500 – 1550 1500 – 1550 1500 – 1550
DP1650D5S 12V 4000G23 1550 – 1650 1550 – 1650 1500 – 1650
DP1800D5S 12V 4000G63 1750 – 1850 1750 – 1850 1800 – 1850
DP2000D5S 16V 4000G23 2050 – 2100 2000 – 2100 2000 – 2100
DP2250D5S 16V 4000G63 2100 – 2300 2100 – 2300 2030 – 2250
DP2500D5S 20V 4000G23 2550 – 2600 2500 – 2600 2150 – 2250
DP2800D5S 20V 4000G63 2800 – 2900 2800 – 2900 2200 – 2300
DP3000D5S 20V 4000G63L 3000 – 3100 3000 – 3100 2250 – 2350
* Ratings refer to Marathon generators and different voltages from 380V to 11kV. Ratings range covers the radiator options(mechanical radiator and electrical driven radiator) and generator options (oversized, derating optimized and medium voltage.
Das Bild kannzurzeit nichtangezeigtwerden.
Page 17 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
RATING RANGE.3D.
Genset ModelEngine
3D Rating in kVA*
40°C / 400m (NEA: 40°C / 100m)
Fuel consumptionoptimized
TA-Luft optimized NEA optimized
DS1650D5S 12V 4000G23 1650 – 1700 - 1650 – 1700
DS1750D5S 12V 4000G23 1650 – 1850 - 1650 – 1800
DS2000D5S 12V 4000G63 1950 – 2050 - 1950 – 2000
DS2250D5S 16V 4000G23 2200 – 2350 - 2150 – 2300
DS2500D5S 16V 4000G63 2200 – 2600 - 2030 – 2250
DS2650D5S 20V 4000G23 2600 – 2900 - 2150 – 2400
DS3100D5S 20V 4000G63 3100 – 3150 - 2350 – 2500
DS3200D5S 20V 4000G63L 3100 – 3400 - 2500 – 2600
* Ratings refer to Marathon generators and different voltages from 380V to 11kV. Ratings range covers the radiator options(mechanical radiator and electrical driven radiator) and generator options (oversized, derating optimized and medium voltage.
Das Bild kannzurzeit nichtangezeigtwerden.
Page 18 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
05MAIN COMPONENTS
© MTU Onsite Energy Systems GmbHAll rights reserved
Das Bild kannzurzeit nichtangezeigtwerden.
Page 19 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
MTU SERIES 4000 ENGINE.TECHNICAL DATA.
MTU Series 4000 engine: Main technical data
Bore: 170 mm
Stroke: 210 mm
Displacement per cylinder: 4.77 l
Injection system: Common rail
Compression ratio: 16.5
Turbocharging: Single stage
Compression ratio: 16.5
Exhaust system: dry
Electronic:
ADEC (Advanced Diesel EngineController) Smart Connect
SAM (Service Application Module)
Cooling system: Separate dual-circuit cooling
Das Bild kannzurzeit nichtangezeigtwerden.
Page 20 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
MTU SERIES 4000 ENGINE.KEY BENEFITS.
Best in class Fuel Economy
High efficient common rail injection system
Injection pressure up to 1800 bar
MTU16V4000G23
CAT3516 BTA
CumminsQSK 60-G4
Perkins4016-61TRG2
PRP Rating [kWm] 1,798 1,755 1,730 1,774
Fuel consumption@ 100% load
[g/kWh]188 210 190 205
Fuel consumption@ 75% load
[g/kWh]191 208 187 206
Das Bild kannzurzeit nichtangezeigtwerden.
Page 21 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
MTU SERIES 4000 ENGINE.KEY BENEFITS.
Best in Class Transient Response
Frequency and voltage deviations according to performance class G3 as per
ISO 8528
100% load acceptance according to NFPA 110
Higher displacement of MTU engine lower turbo boost pressure necessary better transient performance
Load acceptance of MTU engine: >70% (depending on on-site engineconditions)
Load acceptance of competitor engines: regularly <70% (depending on on-siteengine conditions)
Das Bild kannzurzeit nichtangezeigtwerden.
Page 22 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
MTU SERIES 4000 ENGINE.KEY BENEFITS.
Proven Reliability
Low vibration characteristics less stress on engine and peripheral components
High reliability due to high displacement engine concept in comparison to competitors
lower mean effective pressure less stress on engine
Long time before overhaul (TBO): exceeding 30,000 hours in continuous applications
MTU16V4000G23
CAT3516 B TA
CumminsQSK 60-G4
Perkins4016-61TRG2
PRP Rating [kWm] 1,798 1,755 1,730 1,774
Cylinders 16 16 16 16
Displacement[liters]
76.27 69 60.36 61.12
Das Bild kannzurzeit nichtangezeigtwerden.
Page 23 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
MTU SERIES 4000 ENGINE.KEY BENEFITS.
Highest Load Factors
Prime Power 75% average load factor
Emergency Standby Power 85% average load factor
Higher load factors in comparison to competitors higher available power
MTU16V4000G23
CAT3516 B TA
Cummins QSK60-G4
PRP Rating [kWm] 1,798 1,755 1,730
PRP Load Factor 75% 70% 70%
Average availablepower [kWm]
1,349 1,229 1,211
Das Bild kannzurzeit nichtangezeigtwerden.
Page 24 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
MTU SERIES 4000 ENGINE.KEY BENEFITS.
Outstanding De-rating Behaviour
ADEC engine controller with Engine Site Condition Management System
(ESCM) Higher availability of power for each application and site condition
Full power up to 40°C and site altitude of 400m above sea level
Das Bild kannzurzeit nichtangezeigtwerden.
Page 25 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
GENERATORS.OVERVIEW.
General:
Main supplier: Marathon
Second supplier: Leroy Somer
Leroy Somer Generators will be integrated as “Release to Offer” (RtO)
Generators will be shown in price list
Generators can be configured in IPAS
Option is not 100% designed longer lead times
Voltage Marathon Leroy Somer
380V / 400V / 415V RtO
380V / 400V / 415VOversized
11kV RtO
- Standard Option
- Customized
RtO – Release to Offer
Das Bild kannzurzeit nichtangezeigtwerden.
Page 26 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
MARATHON GENERATOR.STANDARD FEATURES.
Low Voltage Alternator:
Single-bearing
Double bearing and rubber coupling for
gensets with 20V4000 engine
Damper cage/winding
Disc coupling
Brushless, self exiting, self regulating
PMG excitation
Digital voltage regulator
250% short circuit capability
Heavy duty shielded ball bearings (min. life
of 40,000 h), regreasable
Ingress Protection: IP23
Insulation class H
Anti-condensation heaters for
gensets with 20V4000 engine
Winding temperature sensors*
Radio interference level N
High load acceptance and low
voltage dip
Standard
* In combination with Basler controller the analogue expansion module is required for the monitoring of the winding temperature.
Das Bild kannzurzeit nichtangezeigtwerden.
Page 27 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
MARATHON GENERATOR.STANDARD FEATURES.
Medium Voltage Alternator:
Double bearing and rubber coupling for
gensets
Full amortisseur winding
Disc coupling
Brushless, self exiting, self regulating
PMG excitation
Digital voltage regulator
250% short circuit capability
Heavy duty shielded ball bearings (min. life
of 40,000 h), regreasable
Ingress Protection: IP23
Insulation class H
Temperature rise class F
Anti-condensation heaters
Winding temperature sensors*
Radio interference level N
High load acceptance and low
voltage dip
Option
* In combination with Basler controller the analogue expansion module is required for the monitoring of the winding temperature.
Das Bild kannzurzeit nichtangezeigtwerden.
Page 28 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
LEROY SOMER GENERATOR.STANDARD FEATURES.
Low Voltage Alternator:
Single-bearing
Double bearing and rubber coupling for
gensets with 20V4000 engine
2/3 pitch
Disc coupling
Brushless, self exiting, self regulating
AREP / PMG excitation
Analogue voltage regulator
300% short circuit capability
Winding protection for tropical
environments
Regreasable bearings
Ingress Protection: IP23
Insulation class H
Anti-condensation heaters for
gensets with 20V4000 engine
Winding temperature sensors*
Radio interference level N
High load acceptance and low
voltage dip
Option
* In combination with Basler controller the analogue expansion module is required for the monitoring of the winding temperature.
Das Bild kannzurzeit nichtangezeigtwerden.
Page 29 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
LEROY SOMER GENERATOR.STANDARD FEATURES.
Medium Voltage Alternator:
Double bearing and rubber coupling for
gensets
2/3 pitch winding
Disc coupling
Brushless, self exiting, self regulating
AREP / PMG excitation
Digital voltage regulator
300% short circuit capability
Winding protection for tropical environments
Regreasable bearings
Ingress Protection: IP23
Insulation class H
Temperature rise class H
Anti-condensation heaters
Winding temperature sensors*
Radio interference level N
High load acceptance and low
voltage dip
Option
* In combination with Basler controller the analogue expansion module is required for the monitoring of the winding temperature.
Das Bild kannzurzeit nichtangezeigtwerden.
Page 30 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
LOW VOLTAGE GENERATOR.COMPARISON.
Feature Marathon Leroy Somer
BearingsSingle bearing (12V & 16V)
Double bearing (20V)Single bearing (12V & 16V)
Double bearing (20V)
Bearings design regreasable regreasable
Insulation class H H
Winding pitch 2/3 2/3
Winding insulation standard tropical
Winding RTDs Included in standard scope of supply* Included in standard scope of supply*
Voltage regulation digital Analog; digital (optional)
Short-circuit current 5 sec 250% 300%
Excitation PMG AREP
Ingress protection IP23 IP23
Anti condensation heaterOptional
Standard for 20VOptional
Standard for 20V
* In combination with Basler controller the analogue expansion module is required for the monitoring of the winding temperature.
Das Bild kannzurzeit nichtangezeigtwerden.
Page 31 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
GENERATORS.BENEFITS.
Two alternator brands available
Higher flexibility to react on tender specifications and customer requirements
Marathon as first alternator brand supplies their alternator in a special MTU design
PMG excitation as standard for Marathon alternators
Improved transient performance
Constant power supply to the AVR regardless of the generator’s terminal
voltage (no influence of transient output voltage dips)
No need for field flashing
Manufactured in the US
Leroy Somer as second alternator brand
Premium product with premium image
Manufactured in the EU (EUR1 qualified)
Das Bild kannzurzeit nichtangezeigtwerden.
Page 32 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
BASE FRAME.FEATURES & BENEFITS.
20V 4000
16V 4000
12V 4000
Components
with same
position for all
cylinder
variants
Welded base frame design most rigid design also during transportation and on-site
installation.
Same position of main components and interfaces Simplified system integration
Less height in comparison to actual Series 4000 base frame more feasable
integration into containers or buildings, easier transport.
Standard
Das Bild kannzurzeit nichtangezeigtwerden.
Page 33 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
CONTROL PANELOVERVIEW
Controller Brands:
Two controller brands as standard option available:
Basler
Deif
Common Features:
Engine monitoring and protection.
Alternator monitoring and protection
Featuring all necessary functions for protection
Featuring all necessary functions for indication
Clear text display
Programmable In- and Outputs
Circuit breaker control
Das Bild kannzurzeit nichtangezeigtwerden.
Page 34 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
PRE-WIRED CONTROL CABINET.VARIANT 1+.
Features:
Fully pre-wired control cabinet without
controller
Control cabinet has the same
dimensions as for control versions with
controller.
Dimensions: 1000 x 600 x 250 mm
Benefits:
Easy customization of different controller
types and brands
Standardized customer interface
Standard
Das Bild kannzurzeit nichtangezeigtwerden.
Page 35 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
ISLAND OPERATION.VARIANT 2.
Features:
Control cabinet incl. controller for island
operation.
Genset is always connected on a de-
energised network.
No Automatic Mains Failure (AMF)
operation
No parallel operation
Option
Das Bild kannzurzeit nichtangezeigtwerden.
Page 36 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
AUTOMATIC MAINS FAILURE OPERATION.VARIANT 3A.
Features:
Automatic Mains Failure Operation (AMF)
Controller with mains failure detection.
In case of a mains failure the genset will
start automatically.
Operation with automatic transfer switch
(ATS) with own control unit that will switch
over between mains and genset.
Switchover with a short interruption of the
supply.
No parallel operation.
GCB for Generator protection required
Option
Mains
Das Bild kannzurzeit nichtangezeigtwerden.
Page 37 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
AUTOMATIC MAINS FAILURE OPERATION.VARIANT 3B.
Features:
Automatic Mains Failure Operation
(AMF)
Controller with mains failure detection.
In case of a mains failure the genset
will start automatically.
Operation with two electrically
interlocked circuit breakers that are
controlled by the genset.
Switchover with a short interruption of
the supply.
No parallel operation
Option
Das Bild kannzurzeit nichtangezeigtwerden.
Page 38 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
ISLAND PARALLEL OPERATION.VARIANT 4.
Features:
Island parallel operation of multiple gensets in a network without mains connection
After a remote start signal the gensets start, synchronize and switch on automatically.
Load sharing
Communication via CAN-Bus
Option
Das Bild kannzurzeit nichtangezeigtwerden.
Page 39 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
SINGLE GENSET MAINS PARALLEL OPERATION.VARIANT 5 & 6.
Features (V5):
Automatic mains failure operation of a single genset.
Controller with mains failure detection.
In case of a mains failure the genset will startautomatically.
Switchover with a short interruption of the supply incase of a mains failure.
When the mains restores the genset will synchronizeto the mains for a short time Switchover withoutinterruption of supply when the mains comes back
Features (V6):
Permanent mains parallel operation of a single genset.
Peak shaving
G Mains
GB
Consumer
MCB
bus voltage sensing
Option
Das Bild kannzurzeit nichtangezeigtwerden.
Page 40 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
MULTIPLE GENSET MAINS PARALLEL OPERATION.
VARIANT 7.
Features:
Permanent mains parallel operation of multiple gensets.
The group of gensets will synchronize between each other.
Load sharing between the gensets.
Depending on the power demand the single gensets will start automatically if required.
Option
Das Bild kannzurzeit nichtangezeigtwerden.
Page 41 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
CONTROL PANELBENEFITS
The control panel can be installed on both
sides of the base frame. Easy adaption to
multiple installation situations.
Two different controller brands as standard option available:
Basler
Deif
Improved fit to customer requirements and tender specifications.
High variety of controller specific options available.
Easy customization to other controller brands due to standardized interface
(variant 1+)
Das Bild kannzurzeit nichtangezeigtwerden.
Page 42 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
CONTROL PANELAPPLICATIONS: BASLER & DEIF
Application Basler Deif
Variant 1+ -
Variant 2 Basler 2020 Deif AGC-4
Variant 3a Basler 2020 Deif AGC-4
Variant 3b Basler 2020 Deif AGC-4
Variant 4 Basler 2020 Deif AGC-4
Variant 5 Basler 2020 Deif AGC-4
Variant 6 Basler 2020 Deif AGC-4
Variant 7 - Deif AGC-4
Das Bild kannzurzeit nichtangezeigtwerden.
Page 43 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
CONTROL PANELCOMPARISON: BASLER & DEIF
Feature Basler Deif
Phase monitoring 3 phases for generator and mains3 phases for generator and
mains
No. of generator sets inparallel operation
16 16
Additional in-and outputs via expansion modules fully integrated in controler
Remote panel only for monitoringRemote control panel for
complete genset control andmonitoring
Das Bild kannzurzeit nichtangezeigtwerden.
Page 44 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
CIRCUIT BREAKERSFEATURES & BENEFITS
Features:
Manual & electrical actuated circuit breakers
3/4 pole
Stand-alone design
Optional cable connections GCB to generator in various lengths
Benefits:
Higher flexibility for system integration into containers and buildings.
Circuit breaker can be placed on either side of the genset
Circuit breaker can be placed in different distances to the genset
Simplified customization of the genset
Stand-alone is a manufacturer neutral concept
No dependency between alternator and circuit breaker design
No influence on other design features of the genset
Option
Das Bild kannzurzeit nichtangezeigtwerden.
Page 45 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
06PERIPHERAL COMPONENTS
© MTU Onsite Energy Systems GmbHAll rights reserved
Das Bild kannzurzeit nichtangezeigtwerden.
Page 46 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
BATTERIES.FEATURES & BENEFITS.
Technical Features:
Lead acid batteries
Complete harness
Base frame mounted battery brackets
Benefits:
Battery bracket covers the top of the battery
operation and maintenance staff may use the battery
brackets as step
Batteries are placed at the same position of the base
frame for all cylinder variants
Option
Das Bild kannzurzeit nichtangezeigtwerden.
Page 47 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
BATTERIE CHARGER.FEATURES & BENEFITS.
Technical Features:
AC input: 180 ~ 264VAC
130% peak load capacity
Output voltage: 27.6VDC
Output current: 40A
UI charging characteristic
Benefits:
Standard option (mounted in control cabinet) even if the genset is delivered without
controller
less efforts for the customer because a battery charger is necessary for almost
every control panel
Standard scope is reduced by the battery charging alternator
Increased genset efficiency
Lead-Acid-Battery charging alternators are not suitable for NiCad-batteries
Option
Das Bild kannzurzeit nichtangezeigtwerden.
Page 48 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
JACKET WATER HEATER.FEATURES & BENEFITS.
Technical Features:
3-phase system, 380V – 415V
Flow rate: 38 litre/min
Adjustable thermostat from 32°C to 55°C
Benefits:
Uniform engine heating due to forced circulation of
the coolant (more efficient heating than
thermo siphon tank heaters)
Extended hose life and reduced heater maintenance
due to reduced outlet temperature
Improved engine start-up
Controls for automatic operation included
Minimal material, space, and time for mounting due to
compact design
Option
Das Bild kannzurzeit nichtangezeigtwerden.
Page 49 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
LUBE OIL EXTRACTION PUMPFEATURES.
Technical Features:
Mechanical, semi rotary hand pump
Vertical installation position, suction connection at
bottom
Alternative connection for extraction pump
(switchable)
Option
Das Bild kannzurzeit nichtangezeigtwerden.
Page 50 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
FUEL CONNECTION.FEATURES & BENEFITS.
Technical Features:
Fuel flow & return lines are mounted on base frame.
Connections with valves.
Benefits:
Standardized customer interface, easier installation.
Easy connection of external fuel tanks / systems.
Option
Das Bild kannzurzeit nichtangezeigtwerden.
Page 51 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
FUEL PRE-FILTER WITH WATER SEPARATOR.FEATURES & BENEFITS.
Technical Features:
Model: SEPAR 2000.
Single filter and switchable duplex filter avaialble.
Water separator and fuel filter for light diesel fuel.
5-stage filtration (multi-stage centrifugal system).
Water level sensor.
Benefits:
Fuel flow & return lines are mounted on base frame with .
Most reliable water separator under harsh conditions.
World-wide service network
Compact design / High efficiency / Low flow restriction
Long lifetime of filter element due to 5 stage filtration; the
fuel runs through 4 filtration steps before it reach the filter
element.
Option
Das Bild kannzurzeit nichtangezeigtwerden.
Page 52 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
HEAVY DUTY AIR FILTER.FEATURES & BENEFITS.
Technical Features:
Two-stage engine air filter operating in medium
to heavy dust conditions
Proofed RadialSeal™ technology
Filter insert and filter element combined
Airflow: air inlet on side, outlet on end
Horizontal installation
Benefits:
Complete genset mounted solution no additional
efforts to add filters at the air inlets of containers or
buildings
Option
Das Bild kannzurzeit nichtangezeigtwerden.
Page 53 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
07SUMMARY
© MTU Onsite Energy Systems GmbHAll rights reserved
Das Bild kannzurzeit nichtangezeigtwerden.
Page 54 / MTU Onsite Energy Systems GmbH / 12/16/2013
© MTU Onsite Energy Systems GmbH / All rights reserved
SERIES 4000 GENSET.SUMMARY.
Significant enhancement of standard options
Medium voltage alternators
Oversized alternators
Leroy Somer as second alternator brand
Deif as second controller brand
Control Variant 7 (mains parallel operation of multiple gensets)
Mechanical driven radiator for 12V and 16V gensets
Improved system integration ability
Smaller base frame (height) smaller height for genset
Same position for main components and interfaces at baseframe
Control panel can be mounted on both sides of the genset
Stand-alone circuit breaker
Pre –wired control cabinet (variant 1+)