KalsiBrochure v 9-117

8/17/2019 KalsiBrochure v 9-117

1/41

0 9 / 2

0 1 4

V e r .

9

Guidance for application & products installation

Humidityresistant

Termitesresistant


2/41

Main benefits of 100% Asbestos FreeDimensional stability

Recessed

Edges

Another benefits benefits than other solutions

Wide thickness range

Fleksible: can be curved

solution selector by applicationsKalsiKalsi

Solutions & Benefits

070707070708090910

Index

Lightweight and dry construction systemFastening and jointing systems

( , & ) ( & )

11131415151515

The best installation practice for Expansion joints

1618192020212123

The best installation practice for

2425

2526



The best installation practice for Framing selector for

products application

Ceiling application

Partition application

Siding planks application

Cladding application

Flooring application

29303031

323333

363637

36

32

29

24

16

11

Etex GroupPT. Eternit GresikThe best qualityHow to identify the original productkalsi

Etex Group & PT. Eternit Gresik

01010202

01

Green Building 03

Green buildingGreenship ratification point chart if using

0304

Handling and storage Tools for applications

Handling and storage

Quality, Environment, Health & Safety

0606

05

06

07

, &, &


3/41

Etex Group

Argentina - Etex Group

Chile - Etex Group

PT. Eternit Gresik

Operating since 1971

ISO 14001:2004Environmental Management

ISO 9001:2008Quality Management

OHSAS 18001:2007Health and Safety Management


01 Etex Group & PT. Eternit Gresik

44 countries17.000 employees

EUROPE

AMERICA

AFRICA

ASIA + OCEANIA

Etex Group is an industrial group that produces and marketshigh-quality building materials and systems. With headquarters inBrussels (Belgium), the Group holds 121 factories, 116

subsidiaries across 44 countries, employs more than 16.842people and is the biggest fibre cement producer in the world. Thegroup in 2011 acquires Lafarge Gypsum’s plasterboard activitiesin Europe and Latin America

PT. Eternit Gresik was established in 1971 and started itsoperations in 1973. The Company is a leading fibre cementproducer and the first time ever to produce its entire productsrange without asbestos in Indonesia (100% asbestos free).

PT. Eternit Gresik has always been one of the key players inIndonesia in the field of fibre cement roofing sheets under thebrand for various housing, industrial and agricultural buildingsapplications. A complete range of flat boards under the brandhas been developed since 2001, for ceiling, partition, externalcladding, facade and flooring applications, and PT. Eternit Gresikhas become the Indonesia market leader in this category.

The head office and factory are located in Gresik - East Java,close to Surabaya.The sales activities in Indonesia are operatedthrough a well established network of distributors. PT. EternitGresik is exporting its asbestos free building boards to manycountries in Asia, such as to Malaysia, Singapore, Thailand, ThePhilippines, Vietnam, Sri Lanka, China, Hong Kong, Taiwan, andalso to Europe, Africa and America.

eter

kalsi


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The best quality

Quality control - Eternit Gresik

How to indentify the original product?

The name of the product followed by the “100% Asbestos-Free”text are usually printed on the upper part of the boards.kalsi

(Front Side)

Information printed on the reverse side of the boards:kalsi

The company name “Eternit” companyThe machine used

The manufacturing date and the production time


02Etex Group & PT. Eternit Gresik

(Reverse side)

PT. Eternit Gresik operates under Integrated ManagementSystems based on international standards ISO 9001:2008, ISO14001:2004 and OHSAS 18001:2007

PT. Eternit Gresik is always taking great care of the quality of itsproducts and services. This is obtained by a rigorous process inthe selection of raw materials, production processes, equipment,storage and delivery processes.

The company in Indonesia benefits from the internationalexperience of its sister companies disseminated in manycountries, and from the efficient support of some dedicatedinternational industrial research and development experts, whichallows the factory in Indonesia to always be maintained with thelatest and best adapted technologies and processes.

Quality control - Eternit Gresik


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GREEN BUILDING

03 GREEN BUILDING

Product l i fe cycle stage

1.MATERIALThis step is where the temporary product, including the production material and component. That temporary product is intended forthe reduction of the environment impact.

2.DESIGN In this step, design and materials are selected carefully before producing the product, including design that appropriate for theenvironments.

3.PRODUCTION The Product is produce using materials and components. This step includes the product that helps reducing bad impact to the

environment in the production process.

Information:

Kalsi and ?ter are produced without asbestos (no chrysotile, amosite, chrocidolite or any other type of asbestos). The production ofKalsi and ?ter are using reinforcement fibre from organic fibre (such as cellulose fibre) which is safe for the environment.

Information:Kalsi is produce using the special technology from experienced International company under Etex Group – Belgium that spreadacross the world.Kalsi is produced with selected raw materials, through the autoclaved process (high temperature drying process to eliminatemoisture from fibre cement materials) to get a stable and long lasting product.

Information:Kalsi are produced by using renewable resources and recycled material. PT Eternit Gresik use 4 ton/hour Crushing Machine to crushthe waste material in to a certain size that could be mixed with the other raw materials. The positive impact from this process is thatthere will be no dry waste material from the production of Kalsi.

In addition, PT Eternit Gresik has decided to build 2000m³ rain water reservoirs. The facility could give independent water suppliesfor 8 month in a year. The reservoirs have a built in overflow mechanism which allow over capacity of rain water automatically flown tothe factory drainage facility and distributed orderly to the sewer nearby the factory. The re-design of water recycle process circuitallow PT Eternit Gresik to have a longer water sedimentation process. The longer time for sedimentation process gives positivecontribution by having more reusable clear water, which could be used in the production process and avoid having bad situation suchas mineral sedimentation flown to drainage environment. The sedimentation will be auto recycled on the production process.

KALSI and ETER are asbestos-free building boards and roofsheets recommended by the Green Building Council Indonesia(GBCI) as green building material and registered in the GreenListing Directory published by INIAS Resource Center.

KALSI and ETER products fulfil the criterias of a Green Productand contribute to your Green Building, based on followingcriteria:

Member of GBC Indonesia

MATERIAL

DESIGN

PRODUCTION

TRANSPORT

USE/REPAIR END LIFE

Building boards with green concept


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Member of GBC Indonesia

GREEN BUILDING

04GREEN BUILDING

APPLICAB LE GREENSHIP CREDIT :

New Bui lding

Exist ing Bui lding Inter ior Space

: MRC 2, MRC 5, MRC 6 IHC 3, IHC 7: MRC 2, IHC 7: MRC 4, IHC 3, IHC 9

App licable greenship credit

APPLICABLE GREENSHIP CREDIT - NEW BUILDING

Code Minimum points Maximum points

MRC 2 Environmentally Friendly Material

MRC 5 Prefab Material

MRC 6 Regional Material

IHC 3 Chemical Pollutants

IHC 7 Acoustic Level

1

3

1

1

1

3

3

2

1

1

Total 7 10

APPLICABLE GREENSHIP CREDIT - EXISTING BUILDING


MRC 2 Material Purchasing Practice

IHC 7 Acoustic Level

1

3

1

3

Total 44

APPLICABLE GREENSHIP CREDIT - INTERIOR SPACE


MRC 4 Material Berdampak Lingkungan Rendah

IHC 3

IHC 9

2

1

1

7

9

1

Total 174

4. Transport In this step, materials, tools, and products are delivered in a good manner, which resulting in low environment obstacle. This stepalso including the product where the transportation method is chage and product delivery in a unique packing.

5. Use/RepairIn this step, products are used by the consumers/users, maintenances, and repairs are conducted. This step includes the energysaving and the environment cleaning, also extend the product cycles by repairing and improving the product lifetime.

6. End l i fe In this step, products are disposed and recycled, this step includes the product that gives contribution in reducing the end wastevolume and could be recycled, which is the product that is easy to be used again as a resources, easy to recycles, and appropriatewith the well established recycle system.

Information:

Kalsi are produced by PT Eternit Gresik, located in Gresik-Indonesia, the strategic location gives an important role in reducingcarbon foot-print in the delivery process to many cities in Indonesia. The delivery process of Kalsi are supported by wooden palette.

The design of the palette is customized as each product technical data. For Kalsi palettes are placed in between Kalsi product every±80cm.

Information:Kalsiare produced by using selected raw materials and processes with special technology which makes this product have strongdurability and high stability. With an appropriate installation technique, Kalsi products could be reused again as building material forthe other project.

Information:The material outcome from Kalsi and ?ter production process could be used again as production raw material, this give contributionsin reducing the final disposal volume. In addition, PT Eternit Gresik also establishing an agreement with PT Holcim Indonesia Tbk, tosend the extra waste from ?ter production process to PT Holcim Indonesia's cement mills in Bogor. The waste could be used as a fuelin that factory.


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Quality Assurance

As for all quartz containing products like concrete and clay, alsothe boards, when machined mechanically (cutting, sanding,drilling…) will release dust which may contain quartz particles.Inhalation high concentrations of dust may irritate the airways.Dust may also cause irritation of the eyes and/or skin. Inhalationof dust containing quartz in particular the fine (inhalable size) dustfraction, in high concentrations or over prolonged periods of timecan interfering with lung health, therefore for health and safetyreason, please apply the following safety precautions:

Kalsi

Avoid dust inhalation by using cutting equipment which hasdust extraction or suppression where practicable.Ensure adequate ventilation in the work place. Avoid contact with the eyes and skin and inhaling dust bywearing appropriate Personal Protective Equipment (safetygoggles, protective clothing, approved respirator / dust mask).

1.

2.3.

Kalsi Brochur

Kalsi Brochur

Kalsi Brochur

the products names, brands, logos, designs used in

this have been registered under the applicable law. All copyright or intellectual property rights, comply to theapplicable law. It is strictly forbidden to reproduce, duplicate, this

and all its contents, without obtaining a written andformal permission from PT. Eternit gresik. Any violation or denialof the above mentioned warnings will be pursued with legal action.

PT. Eternit gresik - 2012

Make sure the appropriate instructions are followed

05

Product composition

Transport & storage

All fibre-cement products sold by PT. Eternit Gresik are warrantedagainst defects in material and manufacturing process. If youbelieve any PT. Eternit Gresik product you have purchased has a

defect in material or manufacturing process, please contactPT. Eternit Gresik for assistance. If the defective products basedon analysis, investigation and laboratory test results are provennot to comply with PT. Eternit Gresik Quality Standards, we willeither replace the defective product with the same product.This warranty does not apply to defects resulting from anydistributor's or customer's actions, such as mishandling,misapplication, improper installation, not correctly following ourstandard installation procedures as described in our

(Kalsi Guide) . No other warranties are expressed orimplied. PT. Eternit Gresik's liability shall be limited to the actualpurchase price of any defective products to which a claim ismade, and shall in no event include the customer's installationcosts, lost profits or goodwill, or any other direct, indirect, special,incidental or consequential damages whether based on contract,tort or any other legal theory.

Panduan

The boards are a manufactured article, not a substancenor a preparation.The boards are manufactured from cement, quartz sand,organic reinforcement fibres (such as selected cellulose fibres),natural calcium silicates and water. All boards and all fibre-cement products from PT. EternitGresik are produced wi thout us ing any asbestos (such aschrysotile, amosite, chrocidolite or any other kind of asbestos).The boards are not inflammable and are humidity andtermite resistant.

Our fibre-cement boards can be completely furtherrecycled (Recyclable) to produce similar products.

®Kalsi

®Kalsi

®Kalsi

®Kalsi

®Kalsi

The materials should be protected, till the moment of applicationor installation, against humidity (in a covered area) to avoid theappearance of white spots on the boards. For the maximumallowable pile-up height, we refer to the technical datasheets or tothe distributor.

In order to achieve a good surface and uniform appearance, thesupporting structure (frame) of the fibre-cement products shouldbe in stable and strong condition. For the correct installation

method for each product, please refer to our(KalsiGuide) . Before fixing the sheets, the building constructionsconcerned should have been checked on safety and supportingcapacity. In addition, please refer to the official, generally validlocal safety regulations in the matter. Always observe site safepractices at the construction site.PT. Eternit Gresik will not be responsible for unsatisfactory resultsif the instructions above are not correctly followed.

®Kalsi uan Kalsi

General installation instructions:


Recommended Personal Protective Equipment

Helmets &safety gloves

Use secure body harness and lanyard.

Respirator Safety shoes

Safety instructions when machining the products

Products off-cuts or scrap can be discarded safely with householdrubbish or as normal construction waste for land fill or recycling.

For more information, consult the Material Safety Data Sheets (MSDS)available in our website: www.eternitgresik.com

Disposal instruction

copyright


Please follow our recommendations for a perfect installation such as frame gap, nail distance etc. in order to obtain the bestpossible result at your jobsite. This is to avoid movements / crackscaused by several factors, such as a wrong installation process,maintenance process, and also external factors causing cracks atthe the joints between boards.


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Jigsaw

P ap an Ba ng un an Be

ba s A sb es

P ap an B ang unan B e b as Asb e s

P ap an B angunan B e b as As b es

Fig.a

Fig.b

Wrong

Correct

Fig.c

3

cm

30cm

6

cm

61cm

6

cm

61cm

Fig.d

06

Cutter

Gergaji




How to lift / move:Boards should not be lifted in a horizontal position (fig.a) Liftingand moving the boards must be done by 2 people in an uprightposition length wise (fig.b).

Transportation:

Protect the boards from the water using a plastic waterproof (fig.c)

Storage:Store the boards in a dry and waterproof place. Place the boardson a flat surface. For storing at height, place the timber support(palett) every 80 cm with a maximum of four piles (Fig.d).

Plastic waterprove

Wood reinforcementto avoid cracks

Supporting Base

Supporting wood

Tools for applications

For making holes

For fastening screws

For straight cutting

For cutting curves

For sanding surfaces

For fastening nails

For making holes manually

For finishing

Electric Drill

Screw Driver

Circle Saw

Electrical Sander

Hammer

Cutter

Finishing Tools


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Main benefits of

100% Asbestos free

Dimensional stability

07


c

a

b

S i s i R

e c e s s e

d

0.8 sampai 1.2 mm

27 sampai 32 mm

Kalsi

kalsi

kalsi

flat boards are manufactured with a special technologycoming from the international experience of the Etex Group'scompanies worldwide. All boards are made of selected rawmaterials and processed by AUTOCLAVE (drying process under

high pressure and temperature) for very good durability anddimensional stability. All products are produced withoutusing any asbestos as a raw material ( )100% Asbestos-free

cement cellulose boards are absolutely free of asbestos,chrysotile, amosite, chrocidolite and any kind of asbestos.

Kalsi

kalsi

boards have some unique features andbenefits when compared with others and those with asbestoscontent and air-cured. The autoclaving process (hightemperature and pressure) makes boards very stable, withvery small dimension variances when changes in humidity andtemperature occur. Their stability allows the boards not to crack

and the joints between the boards not to be submitted toshrinkage and expansion. These characteristics are fullyappreciated in interior (hygrometry variances due to the use of airconditioners) and exterior (variances due to the rain, sun andclimate changes) applications.

cement cellulose

PT. Eternit Gresik is the only company in Indonesia to have thetechnology to produce fibre cement boards with such awide range of thickness from 3 mm up to 20 mm for all kinds of

applications: ceiling, partition, cladding, facade, flooring...

kalsi

Wide thickness range

This type has a 27 to 32 mm (a) width and 0.8 to 1.2 mm (b) depththinned edges. Recessed edges serve at the junction between 2boards, to obtain a perfect and invisible joint (flush joint) when thegap between 2 boards is filled with .

Perfect and even joints between 2 boards.Reduction of consumption.Faster and easier work when jointing the boards.

jointing compoundkalsi

There are two types of recessed edges:1.

2.

Both types R2 and R4 are applicable for boards with athickness (c) of 6 mm and above.Benefits:

Kalsi

“Recessed" 2 (R2): with 2 thinned edges (in the length sides oftheboard).“Recessed" 4 (R4): with 4 thinned edges (in both length andwidth sides of the board).

-

-

Recessed Edges


Sisi recessed 2

Sisi recessed 4


10/41

Sisi r ecessed

1

2

3

4

- e - 3

W e 6

e - 3

-

8 - W e

-

-

Fleksible: can be curved

-

W e 6

e - 3

-

e - 3

8 - W e

-

-

Maximum Radius

5 0 0

m m

1 5 0 0 m

m

8000 mm

5 0 0 m m

4 0 0 m m

3 0 0 m m

6 0 0 m m

6 0 0 m m

.3 5

.5 4

6

8

2.440

Wrong

2.440

Correct

08



Square typeedgesedgesRecessed type

Square edges

Paint or otherfinishing

square edges

Metal Frame

Recommendation for a better joint

recessed edges

Paint or otherfinishing

Metal Frame

2 and 4Recessed Recessed types edges

Kalsi

kalsipart 8

boards are strong and resistant while having goodflexibility. They can be bent for creating architectural anddecorative designs. The curve's maximum radius depends onthe boards' thickness. For example it is recommended to keep amaximum distance of 600 mm between the studs for obtaining astronger frame and a curve without defects when curving

.

also

can be curved

Work frame

Width direction Length direction


11/41

benefits than other solutions

Products Humidity Resistant Termite Resistant Non-Combustible

PAPAN GYPSUM

TRIPLEK

Yes

Paper can be eaten

Example: Gypsum Board Not termite resistant

Example: Wood / Plywood Not termite resistant

Example: Gypsum Board Not humidity resistant

Example: Wood / Plywood Not humidity resistant

Other benefits

HUMIDITY RESISTANT

TERMITE RESISTANT

NON COMBUSTIBLE(Neither spreads flames,nor generates smoke)

FLEXIBEL(3.5 up to 8mm can be bent withdifferent radius)

DIMENSIONAL STABILITY

(Limited shrinkage and expansionfor no cracks)

IMPACT RESISTANT(Better than gypsum board))

EASY TO WORK & INSTALL

VARIOUS FINISHINGSARE POSSIBLE(Paints, coatings,... )

VARIETY OF THICKNESS(Depends of application)

09

No



ASBESTOS

Yes Yes

No No No

Paper can be burn


12/41

solution selector by applications

ProductsThickness

(mm)

Application

Interior Exterior

Fastening methods

MetalFrame

WoodenFrame

Skrew Nail

Type of jointing

Flush(interior)

SemiVisible

(exterior)

Visible

Interior Exterior

Remark

10

F l o o r

i n g

E x t e r n a l c l a d d i n g

P a r t i t i o n

C e i l i n g

3

3.5

4.5

6

6 recessed 2

6 recessed 4

8

8 recessed 2

8 recessed 4

10

10 recessed 2

10 recessed 4

12

8

8wood texture

12

20

Kalsirata 3 is an economical substitutefor plywood.

3.5 up to 8mm can be bent with differentradius.

Gunakanlah sistem rangkauntuk mendapatkan hasil yang terbaik padaaplikasi plafon

If using a wooden frame, use a dry and goodquality timber to avoid moisture and termites.

kalsipalnk 12kalsipalnk 8

.

has a better impact resistancethan

*Pastikan penggunaansebagai plafon luar, benar-benar tidakterekspos cuaca langsung.

kalsiboardling 6



S i d i n g P l a n k

& F

a s c i a

Recessed edges are used for a perfect joints surfaceLessening the consumption of

Faster work when jointing

2 8 - 4

-

Use / to obtain the bestresult for flush joint partition.

R2 and R4 type has the following benefits :

10 mm and 12 mm thick board arerecommended for facades thanks to theirmechanical resistance to wind load, to climatechange, etc.

Use / to obtain thebest result for flush joint ceilings.R2 and R4 type has the following benefits :

2 6 - 4

Recessed edges are used for perfect jointssurface, and also lessening the consumptionof

Faster work and better durability thanconsumption with board with 3,5 and4,5 mm thickness.

Kalsiclad 12Kalsiclad 10

has a better impact resistance andstrength than thanks to its biggerthickness.

Use only UV-ray durable polyurethane sealantfor external cladding.

**Penggunaan & untukdinding dalam/partisi.

kalsiclad10 R2 R4

Kalsifloor 20

Kalsifloor 20

surface is restricted for exposure.The surface must be covered by carpet, vinyl,parquet, ceramic tiles. The room’s functionmust be taken into account for evaluating thestructural load, dead load and living loadimpact to the floor. Mortar screed reinforced

with a wire mesh has to be applied on the top ofbefore covering it by a carpet,

vinyl floor, parquet, ceramic tiles.

Kalsifloor 20 is for interior applications only.


13/41

1

75

6

1

Internal ceiling applicationusing wooden frame.

Internal and external ceiling applicationusing metal frame.

2

3

Internal partition application.

4

External cladding application

5

Siding and fascia boards application.

6

Flooring application.

7

Under roof application.

11


Lightweight and construction systemdry

A construction system known as "Lightweight andConstruction System" is a construction system that has a lightload, as well as a dry system which does not require mortar,

concrete, bricks and water (cleaner and faster).

Dry

The lightweight systems allow the construction of ceilings,partitions, facades, floors...The lightweight construction systems are made of differentcomponents: the boards, and also different framing andstructural components adapted to each different application(studs, metal frame, screws, reinforcement fiber tapes, jointingcompounds, sealants,...). All component together are givingstructural support to the building. The systems allow theeasy and fast installation of water pipes, electrical cables andwires, etc. Among others, the benefits of the systems compared toconventional construction systems (bricks and mortar,concrete...) are:

Kalsi

KalsiKalsi

Kalsi

Kalsi

Fast and easier work, allowing cost saving on constructiontime.Lightweight, allowing saving on foundations and structuralcosts.Cleaner work as no water or dusty materials are required.Higher earthquake resistance thanks to its lightweight andflexibility.

The main applications of the systems are :Kalsi



14/41

2

3

4

43

6

4

12products application

board application in the building


15/41

Remark Products Name Benefits

Application

Ceiling Part it ionFasciaBoards

1 Ro ll 3 cm x 90 0 cm

Dap at diaplikas ikan u ntuk±20 papan ukur an1200 x2400 mm

P apa nB ang un an Be bas Asbe s

Jo in T a pe sp e sia l u n tuk sa mbun g an papa n pada a plikas i p la fo n & p a rt isi i n ternal

1 Ro ll 3 cm x 90 m

Dap at diapl ikas ikan u ntuk±20 papan ukur an

1200 x2400 mm

e

- 3

g

p

n

B

P a

a

B a n

u n a n

e b a s A s

e s

b

K o m p o n s p e s i a l u n t u k p e n u t u p

s a m b u n g a n p a p a n

p a d a

a p l i k a s i p l a f o n & p a r t i s i i n t e r n a l

-

-

P a p a n B a n g u n a n B e b a s A s b e s

2 0 k

g

D a p a t

d i a p l i k a s i k a n u n t u k

± 2 5 p a p a n

u k u r a n

1 2 0 0 x 2 4 0 0 m m

gp n

B

Pa a Ban

unan eb

as As esb

K o m p o n

s p e s i a l u n t u

k p e n u t u

p

s a m b u n

g a n p a p

a n p a d

a

a p l i k a s

i p l a f o n

& p a r t i

s i i n t e r n a l

-

-

P ap an Ban

gunan Be b

as Asb e s

20 kg

Dapa t

diaplikasika

nun tuk

±25 pa

pan

ukuran

1200 x2 400

mm

Large head which is good for giving moresupport to the board.Thin for the head’s thickness to be easilycovered by .

Large and thin head.

b

c

a

Main Runner

Cross Runner

Joint Clip

Allows the screws’ head to penetratethe boards.The boards’ surface will be evenlycovered byincluding on the screw head’s hole.

kalsikompon pd-int

Having self drilling head.

Self adhesive for an easy installation.

Strong adhesion (avoids cracks at the joints).

Strengthens the joints between boardswhen combined with .

White colour very suitable as a paintapplication base.

Strong adhesion to the boards (avoidcracks at the joints).

Easy application.

kalsi

13

JOINTING TAPE(Self Adhesive)

For reinforcingthe joints between

boards.


Fastening and jointing systems


METALFURRING

For suspendedceiling systems.

SPECIALSCREW

(Self DrillingScrew Head)

For Fasteningthe boards

to metal frames.

SPECIAL NAIL(Wide & Thin Head)

For Fastening towooden frames.

JOINTING

COMPOUNDFor jointing the boards.

Internalapplication only.

How to prevent cracks when installing,, & :

Do not fix the screws too close to theedges of the boards.

A strong and perfect framing andgvibrations/movements...that can uscrewing. is limiting sually cause cracks.

kalsi

Light & simple framing system:

Light & simple framing system:Easy and fast installation.Light weight ceiling system.

a. For thickness 6 mm / frame < 1 mm

b. For thickness 8 to 10 mm / frame < 1 mm

For thickness3, 3.5 & 4.5 mm /

wooden frame

Self adhesive fiber glass meshfor strengthening the

joints between boards(Self adhesive fibre glass)Width 30 mm / length 90 m

Jointing compound20 kg

Will not rust.

Non corrosive.


16/41

Suspended ceiling system for

Product Name Usage Size (mm)

Cross runner

Main runner

Joint clip

50x25x4000

50x60x13

38x13x4000

Durability:

Non perishable.

Will not rust.Easy maintenance & repair.

Light and simple framing system:

Easy and fast installation.Light weight construction system.

How to prevent cracks when installing

Avoid fixing screws too close to the edgesof the boards.erfect /strong screwing will limit vibrations / movements that

can cause cracks.

KalsiP

Problem :if using a metal frame with a width < 42 mm, the screw distancewill be too close to the edges of

As the screws would not be positioned far enough from the edges,the screws could generate cracks along the boards and make thefull system weak.

Kalsiboard Ling 6, 6-R2 & 6-R4

Solution:To respect a distance of 12 to 15 mm between the screws and theedges of . To do so, use the

system. The 50 mm wide gives enough space forhaving the screws at a 12 to 15 mm distance from the edges.

sboard Ling 6, 6-R2 & 6-R4 Kalsifuring

Kalsifuring

14

SalahLess than42 mm

On the edge

Cracks

Fro nt v iew det ail B ac k v iew det ail

Benar 2 5

2 5

Gap 4mm

Front view d etail



framing system

12-15 mm 4

50mm

Root Hanger

W e 6 12-15 mm

Root Hanger

benefits :


17/41

benefits

Allows the screw’s head to penetrate boards by itself in theboards and to be covered properly with

The boards’ surface will be evenly coveredby on the screw head’s hole.Non corrosive

kalsi

Kalsi kompon

Self drilling head:


0 3.5 / 20 mm

0 3.5 / 32 mm

White, very well adapted as a paint application base.

Strong adhesion (avoids cracks at the joints).

Easy application.

Large and thin head:

Large head giving more support to the boards.Thin head easy to penetrate into the boards surface and to becovered perfectly withWill not rust.

0 2 / 25 mm

Head 0 5 mm

Self adhesive for an easy installation.Strong adhesion (avoids cracks at the joints).

Reinforces the joints system when jointing the boards withKalsi

One roll has 30 mmwidth and 90 mlength. It can coverapproximately 20

boardswith size 1200 x

2400 mm.

g

p

n

B

P a

a

B a n

u n a n

e b a s A s

e s

b

K o m p o n s p e s i a l u n t u k p e n u t u p

s a m b u n g a n p a p a n

p a d a

a p l i k a s i p l a f o n &

p a r t i s i i n t e r n a l

-

-

P a p a n B a n g u n a n B e b a s A s b e s

2 0 k

g

D a p a t

d i a

p l i k

a s i k a n

u n t u

k

± 2

5 p a p a n

u k u

r a n

1 2 0 0

x 2 4 0 0 m

m

gp n

B

Pa a Ban

unan eb

as As esb

K o m p o n

s p e s i a l

u n t u k p

e n u t u p

s a m b u n

g a n p a p

a n p a d

a

a p l i k a s

i p l a f o n

& p a r t i s i

i n t e r n a l

-

-

P ap an Ban

gunan Be b

as Asb e s

20 kg

Dapa t

diaplik

asikan

un tuk

±25 p

apan

ukuran

1200 x2 400

mm

15



Step1 Step 2 Step 3

Screw head’s holeSelf drilling head - Screw head covered by

benefits


Step1 Step 2 Step 3

Large and thin nail head

Nail head covered by-

Nail head havingsame level withboard’s surface

benefits


benefits


Note : Only for internal application

Content is 20kg/bag.One bag can coverapproximately 25

boards withsize 1200 x 2400mm.


18/41

Product information & standard dimensionsPrivate house - Gresik

3 5 .4 -

502 mm

1 0 0 4 mm

Product NameThickness

(mm)Width(mm)

Length(mm)

Weight(kg)

3.0

3.0

3.0

3.0

3.0 400

500

600

500

1000 1000

1000

2000

2000

2000

4.32

2.16

5.18

4.32

3.46

2*Average weight per 1 m is 4.32 kg

3 5 .4 -

3

16

Ceiling application

Ceiling application

KalsiRata 3

KalsiRata 3

is a 3 mm thick ceiling board, for interior applications,to be nailed on a wooden frame. The joints between the boardshave to remain open and cannot be filled with a jointing compounddue to the boards’ thickness. The boards cannot be screwed andthen cannot be applied on a metal frame for the same reason.

is an economical and fast solution for interior ceilingapplications, for instance as substitute to plywood, or for ceilings’renovation works.

View from below: How to install

100 mm from corner

50 mm from the corner

150 mm max.from the edge

12 mm min.from the edge

200 mm max.in the middle

4 mm gapbetween boards

40 x 60 mmwooden frame



150 mm max.from on the edge

4 mm gapbetween boards

12 mm min.in from the edge


19/41

Products information

Benefits of recessed edges

Kalsi board ling 6-r2 Kalsi board ling 6-r2& are really the bestsolutions to get a very flat ceiling, to obtain the best resultwith flush joints ceiling. They have the following benefits :

2 recessed edges (R2) and 4 recessed (R4) edges allowingperfect joints’ surface between the boards and also lesseningthe consumption.kalsikompon pd-int

Faster work, and better durability than boards with 3,5and 4,5 mm thickness.

17 Ceiling application

Ceiling application

KalsiboardLing

KalsiboardLing

is suitable for ceiling applications with flush joints

or open joints ceiling systems. It is really the best solution for dryareas and wet areas.

has very good durability and dimensional stability.

View from the top: Preparing the wooden frame



1200 mm max.distance betweenwooden hangers




20/41

Standard dimensions

601 mm 601mm 601mm 601 mm

3 5 .4 -

1 2 0 4 mm

3 5 .4 -

602 mm 602 mm 602 mm 602 mm

1 2 0 4 mm

Type 1 Tipe 2


3.5

3.5

1220

1200

2440

2400

14.38

13.91

View from below

18

Ceiling Application

Ceiling application

Kalsiboardling 35

Kalsiboardling 35

is a 3.5 mm thick ceiling board, for interiorapplications, to be nailed on a wooden frame. The joints between

the boards have to remain open and cannot be filled with a jointingcompound due to the boards’ thickness. The boards cannot bescrewed and then cannot be applied on a metal frame for thesame reason.

is an economical and fast solution for interiorceiling applications, for instance as a plywood substitute, or forceilings’ renovation works.

Product information


(mm)Width(mm)

Length(mm)

Weight(kg)


50 mmfrom corner

(Width direction)

min.

100 mm min.from corner

(length direction)


Wooden frame

200 mmon the edge

max.

300 mmin the middle

max.

200 mmon the edge

max.

50 mmfrom corner

(Width direction)

min.


(length direction)


Wooden frame

200 mmon the edge

max.

200 mmon the edge

max.

300 mmin the middle

max.




1200 mm max.distance between

wooden hangers




21/41


4.5 1220 2440 19.02

Private house - Pandaan Private house - Gresik

601 mm 601 mm 601 mm 601 mm

3 5 .4 -

1 2 0 4 mm

3 5 .4 -

602 mm 602 mm 602 mm 602 mm

1

2 0 4 mm

19

4.5 1200 2400

Ceiling application


Ceiling Application

Product information & Standard dimensions


(mm)Width(mm)

Length(mm)

Weight(kg)

Kalsi board ling 45

Kalsi board ling 45Kalsi board ling 45.

Kalsi board ling 45

is a 4.5 mm thick ceiling board, for interiorapplications, to be nailed on a wooden frame. The joints betweenthe boards have to remain open and cannot be filled with a jointingcompound due to the boards’ thickness.

The boards cannot be screwed and then cannot be applied on ametal frame for the same reason.

is thicker with more mechanical resistance andan improved humidity resistance than

is an economical and fast solution for interiorceiling applications, for instance as substitute to plywood, or forceilings’ renovation works.

18.40

View from below type 1

View from below type 2

50 mmfrom corner

(Width direction)

min.


(length direction)


200 mmon the edge

max.

200 mmon the edge

max.

Wooden frame

300 mmin the middle

max.

50 mmfrom corner

(Width direction)

min.


(length direction)


200 mmon the edge

max.

200 mmon the edge

max.

300 mmin the middle

max.








22/41

2

*Average weight per 1 m is 8.51 kg

6

6

6

6

1220

1200

1200

1200

2440

2400

2700

3000

25.36

24.54

27.60

30.67

1

2

20

6

6

6

6

1220

1200

1200

1200

2440

2400

2700

3000

25.36

24.54

27.60

30.67

KalsiboardLing 6

KalsiboardLing 6

KalsiboardLing 6 kalsifuring

Kalsikompon pd- Kalsitapeddddddddd ffff

is a 6 mm thick board, for both internal ceilingand external soffits applications. Thanks to its high mechanicalresistance compared to thinner boards, is reallyt h e b e s t so l u t i o n t o g e t a g o o d f l a t ce i l i n g .

has to be screwed on metal framingsystem.It can also be applied with a 'T-Grid' system.

When used for interior applications, the joints between the boardshave to be filled with , combined with

for obtaining a flush joint ('invisible' joint).For exterior ceiling applications, the joints between the boardshave to remain opened, or can be filled (semi-visible joints) with aspecial sealant adapted to climate and movements resistant (UVresistance polyurethane type, if possible paintable sealant).

Ceiling Application

Ceiling application

Product information & standard dimensions Product information & standard dimensions


(mm)Width(mm)

Length(mm)

Weight(kg)


(mm)Width(mm)

Length(mm)

Weight(kg)

2


Recessed 2 edges

KalsiboardLing 6

KalsiboardLing 6

KalsiboardLing 6

KalsiboardLing 6

KalsiboardLin g Kalsiboard

KalsiboardLing 6KalsiboardLi

is a 6 mm thick board, for internal ceilings, with 2recessed edges in length directions. Thanks to its highmechanical resistance compared to thinner boards,

is really the best solution to obtain a good flatceiling.The benefit of vs. a non recessed board, is thatat the junction between boards, the recessed edges can beperfectly and fully filled with and give a very flatsurface, perfectly aligned with the boards and even.

has to be screwed on metal frame.The joints between the boards have to be filled with

jo in ting compound, combined wi thfor obtaining a flush joint ("invisible" joint).

Pusat perbelanjaan - Jakarta

Perkantoran - Jakarta


23/41

1

2

4 3

Mall - Jakarta

601 mm 601 mm 601 mm 601 mm

Recessed

inishing cat

Nat 4 mm

1 2 0 4 m m

-

e - 3

W e 6

-

&

- W e 6

-

Mall - Jakarta

21


6

6

6

6

1220

1200

1200

1200

2440

2400

2700

3000

25.36

24.54

27.60

30.67

Recessed 4 edges

Ceiling application


Ceiling Application


(mm)Width(mm)

Length(mm)

Weight(kg)

Product information & Standard dimensions

, &

Kalsiboardling 6-R4

Kalsiboardling 6-R4

Kalsiboardling 6-R4

Kalsiboardling 6-RKalsiboardling 6-R4 Kalsiboardling 6-R4

Kalsiboardling 6-R4 siboardling 6-R

Kalsiboardling 6-R4

Kalsiboardling 6-R4

is a 6 mm thick board, for internal ceiling, with4 recessed edges in length and width directions. Thanks to itshigh mechanical resistance compared to thinner boards,

is really the best possible solution to obtain agood flat ceiling.The benefit of vs. a non recessed board, isthat at the junction between boards, the recessed edges can beperfectly and fully filled with and

combined with , andensure a very flat surface, perfectly aligned with the boards andeven.

has to be screwed on metalframe. The joints between the boards have to be filled with

jointing compound, combined with

for obtaining a flush joint ("invisible" joint). View from below :

Jointing details at the recessed edges :

4 mm gap

4 mm gap

Paint orother kinds of

finishing

200 mmfrom the edge

max.

50 mmfrom corner

(Width direction)

min.

12 mmfrom the edge

min.

300 mmin the middle

max.


24/41

Zig-zag shape for

& ,kalsi board lin 6 kalsi board ling 6

Incoming light direction

Fig. a Fig. b

W e 6

e - 3

Fix on the gap after having filled it first with

A A

Apply with a putty knife to coverwith the thinnest possible layer and also cover

the head.

Wait for the compound applied at “step 2” to be dry andapply again into the recessed edgesand level them with the surface of

Sanding pad

Sandpaper

After the drying of , sand all compoundedareas with a medium grain size sandpaper.

1.

2.

3.

4.

5.Joint finishing procedure for

22

Wrong Correct

Ceiling Application

Ceiling application

Lay-out:Installation

Wall

W a l l

In this case the best choice is thanks to it 4recessed edges. When applying it is necessaryto consider window’s position, since the incoming light will affectthe fall of shades at the joints, when the length side of

is parallel to the window, or upright to theincoming light. (See figures a and b).

kalsi board ling 6kalsiboard ling 6

board

Joint finishing procedure

4mm gap

Make sure that are correctly screwedto by using . Keep a 4 mm gap betweenboards and fill the gap with .

Kalsi board ling 6-r2 & 6-RKalsi furing Kalsi furing

Kalsi furing

-

Putty knife

Putty knife

-


25/41

Mall - Jakarta

&,

Mall - Jakarta

23

1220 mm x 2440 mm is 9776 mm x 7344 mm1200 mm x 2400 mm is 9616 mm x 7224 mm

Please see “picture a” showing the details for connection betweenboards.Please see “picture b” showing the details for a longitudinalexpansion joints.

It is necessary to prepare some expansion joints regulary, for

allowing the movements of the building to be absorbed and avoid

cracks between the boards.Expansion joints have to be prepared respecting the following

recommendations :

Expansion joints

Ceiling application

Ceiling Application

& with,

or expansion joint is (4 length) x (6 width) for

& .,

Fig a. Expansion joints across the boards:

Fig b. Longitudinal expansion joints:

Gap 4 mm

Gap 4 mm


26/41

Benefits

Products information Products information


University - Yogyakarta

University - Yogyakarta

24Partition application

Partition Application

& with 2 or 4 recessed edges are the

best possible solutions for partitions with flush joints.Recessed boards have the following benefits:

are boards for interior partitioning applications (drywallsystem) with flush joints or open joints. is really the bestsolution for partitions in dry areas and wet areas. hasvery good durability and dimensional stability.When used for partitioning, is easy to combine with otherbuilding and insulating elements such as:

Recessed edges for a perfect joint surface.Lessening the consumption.Faster work.

Combine with glass wool or mineral wool for reducing heat andsound.Electrical cables and wires...Utility pipes, water pipes...

Kalsipart8

kalsikompon PD INT

Kalsipart 8

is an 8 mm thick board for internal partitioningapplications.

The Joints between the boards can remain opened, orbe filled (flush joints) with jointing compoundcombined with the use of

is to be applied on an adapted steel frame (adapteddesign, dimensions and thickness of the steel, distance betweenstuds...), so that the full partitioning system gets a suitable andsufficient resistance.

8

8

8

8

1200

1200

1200

1200

2440

2400

2700

3000

34.77

33.64

37.84

42.05


(mm)Width(mm)

Length(mm)

Weight(kg)


27/41


1 2

Hotel - Bandung

University -Yogyakarta

12208

8

8

8

1200

1200

1200

2440

2400

2700

3000

1 2

4

3Eternit Gresik canteen -Gresik

34.77

33.64

37.84

42.052


12208

8

8

8

1200

1200

1200

2440

2400

2700

3000

34.77

33.64

37.84

42.05

25

Hotel - Bandung

Products information & standard dimensions

Partition application



Product Name Thickness(mm)

Width(mm)

Length(mm)

Weight(kg)

Product Name Thickness(mm)

Width(mm)

Length(mm)

Weight(kg)

recessed type 2 edges

Kalsipart 8 R2

Kalsipart 8 R2 Kalsipart 8

Kalsipart 8 R2 Kalsipart 8 R2

Kalsipart 8 R2

is an 8 mm thick board for internal partitioningapplications, with 2 recessed edges in length directions.The benefit of vs . a non recessed boardis that, at the junction between two boards, the space given by therecessed edges can be perfectly and fully filled with the

jointing compound, combined with .It is gives a very flat surface, in perfect alignment with the boards.

need to be installed on an adapted steel frame(respecting required dimensions and thickness of steel frame aswell as distance between studs) so that the full partitioning systembecomes a solid and rigid structural element. The design,dimensions, steel thickness and spacing between studs areimportant to ensure optimum strength for the full partitioningsystem.

-

recessed type 4 edges

Kalsipart 8 R4

Kalsipart 8 R4 Kalsipart 8 R4

Kalsipart 8 R4Kalsipart 8 R4

Kalsipart 8 R4

is an 8 mm thick board for internal partitioningapplications, with 4 recessed edges in length and widthdirections. The benefit of vs . a nonrecessed board is that, at the junction between two boards, thespace given by the recessed edges can be perfectly and fully filledwith the jointing compound combined with theuse of , giving a very flat surface, in perfectalignment with the boards. need to be installed onan adapted steel frame (respecting required dimensions andthickness of steel frame as well as distance between studs) sothat the full partitioning system becomes a solid and rigidstructural element. The design, dimensions, steel thickness andspacing between studs are important to ensure optimum strengthfor the full partitioning system.


28/41

602 mm max.

H e i g h t

ceramics

Penyelesaian sudut



The boards are generally vertically installed. For a better strengthand resistance of the walls, the front and back joints are not put ina line, but in zigzag pattern.

The best installation practice for , &

Metal stud

Corner bead

To obtain perfect and strong impact resistant corners, it is

suggested to set corner beads at each corner connection.

Front view of partition installation :

Metal Stud


200 mm max.on the edge


(Vertical distance)50 mm min.from corner

(Horizontal distance)

Paint orother kinds of finishings

4 mmopening gap


W a

l l h e i g h t

H e i g h t

Installation pattern for 8

zig-zag system between front and back sides

back side

front side

joint

Front view of partition installation with ceramics tiles :

401 mm max.

Metal Stud

200 mm max.on the edge



(Vertical distance)

50 mmfrom corner

(Horizontal distance)

min.


Flexible tileadhesive

W a l l H e i g

h t

Installation system

Vertical joints at both partition sides shall not connect at one pointin the same frame, but follow a zigzag pattern.

Provide 10 mm distance between the floor and boardto avoid moisture, and water penetration by capillarity effect(fig b).

Upper View : Side View :

Vertical joint side 1

Metal stud

Vertical joint side 2

Fig. a

Floor

10mm

Fig. b


29/41

Connection between two different materials:

6 mm

6 mm

6 mm Type 1

6 mm

6 mm

6 mm Type 2

Construction with wide span:

Baker rod

2440mm

3000mm

610mm

2440mm

3000mm

610mm

2440mm

3000mm

Flush joint :

Wrong

27 Partition Application


Correct

610mm

Maximum span for width direction is six boards while maximumspan for length direction is four boards. In case a wider spanneeds to be used, an expansion joint needs to be placed betweeneach span of 6 boards in width direction 7200 mm and betweeneach span of 4 boards in length direction 9600 mm.

Expansion joints

Expansion joints are necessary to avoid / minimize movementscaused by external factors such as earthquakes, impacts, anddifferent materials’ characteristics. Some expansion joints may be

seen in the following drawings:

Joint sealant (polyurethane and UV

protection)Polystyrene or soft material

column-wall(Concrete or Metal)

Joint sealant (polyurethane and UVresistant)

PVC/profile

aluminium

Polystyrene or soft material

Column-wall(Concrete or Metal)



Type of joint pattern I

Type of joint pattern II

zig-zag pattern

Kalsipart 8Kalsitape 30 an kalsikompon PD INT,

Kalsi part 8

boards must be applied with a zigzag pattern. The joints will be filled using & .

is only recommended for interior applications(partitioning).

If during the partition wall construction, a door or a window is to beinstalled, then make “C shape” or “ L shape” boards section toavoid cracks at the joints between boards and door/window.

Correct

DoorSpan

Joint between boards withbordles of doors or windows

4 points junction

Installation lay-out 8

Zig-zag pattern type I

Zig-zag pattern type II

Door span


“L” Shape “C” Shape

Windowspan

“L” Shape“C” Shape

Door span

Windowspan



30/41

1.

2.

3.

4.

Hotel - Palembang

Office - Jakarta

Hotel - Bandung



Joint finishing procedure for

Apply with a putty knife to coverwith the thinnest possible layer, and cover as

well the heads.

kalsikompon pd int dkalsitapeFG 30

kalsitapeFG 30

Make sure that is correctly screwed to the metal studsby using . First leave a 4 mm gap between boards,and fill the gap with .

Fill the 4 mm gap with and after it is dry, fixover the gap.

8 - W e

After the drying of , sand all compoundedareas with a medium grain size sandpaper.


31/41

Product information

External cladding

Siding plank

Benefits

Informasi umum produk

Rumah Tinggal - Surabaya

Rumah Tinggal - Surabaya

29 Siding planks application

Siding Planks Application

There are 2 types of applications for external cladding: as anexternal wall and as a wall lining.These 2 types have the following benefits:

8

8

8

8

200

200

300

300

2400

3000

2400

3000


7.01

5.61

10.51

8.41

Kalsiplank

Kalsiplank

is a siding plank and fascia board for external claddingapplications.

has a very good durability, humidity resistance, termiteresistance, is non combustible and is not putrescible.

Faster work compared with a conventional wall (e.g. cementbased render)Lightweight construction: the wall does n

Clean and dry, does not require water and mortar, or bricks,

or concrete.Easy maintenance.For a decorative wood texture, will giveyou the texture of teak wood.

ot require a big loadresistance.

8 -

Kalsiplank 8

Kalsiplank

is an 8 mm thick siding and fascia board, to be usedfor the protection and decoration of facades (external wallscladding) and interior walls. It has to be painted with an adaptedpaint (a special water-based or solvent-based paint for facades).

can easily be applied on a metal frame, or on awooden frame. In all cases, when used for exterior applications, itis recommended to follow our instructions for installation, so thatthe rain water doesn’t penetrate behind the planks. The usage ofa galvanized steel frame is always preferred for exteriorapplications. In case of a wooden frame to be used for exteriorapplications, it is also recommended to treat and protect the woodagainst humidity with an adapted paint or wood protectioncoating, so that the wooden frame doesn’t get rotten.


(mm)Width(mm)

Length(mm)

Weight(kg)


32/41

Product information & standard dimensions

Eternit Gresik canteen - Gresik


China - Etex Group

Chile - Etex Group


30Siding planks application


Kalsiplank 8 jati

Kalsiplank 8 jati

is a thick siding and fascia board with woodtexture for external walls cladding and interior wallsdecoration. A special water-based or solvent-based paintfor facades is to be used for finishing.

is to be applied on a metal (galvanized ispreferred) or wooden frame, following our installationinstructions, so that rain water doesn’t penetrate behind theplanks. In the case of a wooden frame, it is recommendedto protect the wood against humidity with an adapted paintor wood coating.

Kalsiplank 12

Kalsiplank 1

Kalsiplank 12

is a 12 mm thick siding and fascia board forexternal walls cladding and interior walls decoration. It has to bepainted with an adapted paint (a special water-based or solvent-based paint for facades).

Thanks to its increased thickness, has a higherimpact resistance and rigidity than .

is to be applied on a metal or wooden frame. It isrecommended to follow our installation instructions, so that therain water doesn’t penetrate behind the planks. A galvanised steelframe is always preferred for an exterior application. If a woodenframe is to be used, it is recommended to treat and protect thewood against humidity with an adapted paint or wood protection

coating.

Product information & standard dimensions


(mm)Width(mm)

Length(mm)

Weight(kg)

8

8

8

200

200

300

2440

3000

3000

5.61

7.01

10.51

12

12

12

12

2440

2400

3000

200

200

300

300

3000 10.51

8.41

15.77

12.61


(mm)Width(mm)

Length(mm)

Weight(kg)


33/41

2 0 m m

1 7 0 m m

3 0 m m

1 7 0 m m

2 0 m m

3 0 m m

1

m

m

m

a

6 mm 6 mm 6 mm 6 mm

6 mm 6 mm 6 mm 6 mm

Private house - Jakarta

31

verticalsection as lining wallon a metal frame

Siding planks application



Private house - Jakarta

verticalsection as external

wall on a woodenframe.

50 x 70 mmWooden frame

Brick wall

L 40 x 40 mmMetal Frame

Installation detail of as external wall on a wooden frame

Installation detail of as wall lining on a metal frame

50 x 70 mm

wooden frame

Aluminium foil to limit water absorptionthat could damage the frame

Brick wall

L 40 x 40 mmMetal Frame

Bolt

Aluminium foil to limit water absorptionthat could damage the frame


34/41

Products information

Benefits

There are two kinds of applications as external cladding : asexternal wall and as wall lining.The benefits of those applications are:

External wall


2*Average weight per 1 m is kg14.60

10

10

10

10

1220

1200

1200

1200

2440

2400

2700

3000

42.05

47.30

52.56

43.46

Wall lining

32External cladding application

External Cladding Application

Sporthall - Semarang

Warehouse - Bogor

KalsicladKalsiclad

are boards for cladding applications. This is really thebest solution for facades because has a very goodhumidity resistance, durability and dimensional stability.

Faster work than conventional cladding solutions (e.g. brickscovered by a cement based render).Light weight construction.Clean and dry.Easy maintenance.

Kalsiclad 10

Kalsiclad 10

is a 10 mm thick board for facades (external cladding)applications.is to be applied on an adapted steel frame (adapted

design, dimensions, thickness of the steel frame, distancebetween studs...), depending on the wind load, the dead load, theheight of the building, the earthquake risk level... When used forfacades (external cladding), the joints between the boards canremain open, or the joint can be filled (semi-visible joint) with anadapted sealant specifically designed for climate and movementsresistance (polyurethane type, with UV resistance and if possiblepaintable).


(mm)Width(mm)

Length(mm)

Weight(kg)


35/41


2*Average weight per 1 m is kg17.51

12

12

12

1220

1200

1200

2440

2700

3000

56.76

63.07

52.15

12 1200 2400 50.46


Electronics factory - Surabaya

Kalsi clad building):

for external cladding application (ideal for a new

The type of frame is C-Channel 75 x45x1.6 to be fixed with anadjustable bracketThe positions of the screws to be respected are:

as a fastener in the main building structure.

Office building - Jakarta

33 External cladding application



Kalsiclad 12

Kalsiclad 12Kalsiclad 12

Kalsiclad 12

is a 12 mm thick board for facades (externalcladding) applications.

has a better mechanical and impact resistancecompared with (10 mm thick) thanks to its increasedthickness.

is to be applied on an adapted steel frame (adapteddesign, dimensions, thickness of the steel, distance betweenstuds...), depending on the wind load, the dead load, the height ofthe building, the earthquake risk level...When used for facades (external cladding), the joints between theboards can remain opened, or the joint can be filled (semi-visible joint) with an adapted sealant specifically designed for climateand movements resistance (polyurethane type, with UVresistance and if possible paintable).


(mm)Width(mm)

Length(mm)

Weight(kg)

20 mmin from the edge

min.

250 mm max.

250 mm max.

300 mmin the middle

max.

605 mm605 mm

605 mm

605 mm

C-Channel

Bracket

Building main structure

Bolt & Nut

Facade paints, facade coatingsor other kinds of finish for external walls


(length direction)


(width direction)

ScrewKJF 10x32 mm

Bracket


Frame and distance between screws.

Frame distance is 605 mmScrew distance on the edges is 250 mm max.Screw distance in the middle is 300 mm max.Screw distance from the edge is 20 mm.Screw distance from the corner (length direction) is 100 mm.Screw distance from the corner (width direction) is 50 mm.


36/41

605 mm605 mm

605 mm

605 mm

Kalsi clad for lining wall application (Ideal for building renovation):

7 0 m m

70mm

2 0 m m

5 m m10 mm

3 0 m m

In all cases, provide a metalcap covering the upper part ofthe facade. This will preventwater infiltration behind theboards.

34External cladding application


Frame type, for the lining wall application: there are morebrackets. Distance between brackets is 1500 mm.

10 mm

20 mm

20 mm

Screw

head cover ed

with Alcabond + Alcaplast)

C Channel

75x45x1.6 mm

Joint sealant(polyure thaneand U Vresistan t type)

Bracket

70 x 70 mm

Brick wall

Metal frame

4 0 m m

Bracket

70 x 70 mm

Screw’s head covered(Alcabond + Alcaplast)

Brick wall

Joint sealant(polyurethane andUV resis tant type)

Steel / C Channel

75 x 45 x 1.6 mm

10 20 mm20

1500 mm max.

distance

between br acket

s

Paints or other kinds of finishfor external walls

Horizontal section:

Vertical section:

The best installation practice forBrackets system for external walls:

Buildingmain structure Bracket

Bolt & Nut

C-Channel

The upper part covering:

The upper part covering details:

Metal cap

Metal frame

Adhesive tape

Se al a nt polyurethane & UVresistant

Water trap

Metal cap

Adhesive tape

Metal frame

Water trap


37/41

Jointing details (semi visible joints):

A B

1 1

2 1

Notes!

is necessary to use flexible sealant to fill the gaps. The type ofsealant to be used is polyurethane and U.V resistant jointsealant.

Visible joints or open joints:

Semi visible joints or flexible joints:

this case, the gap is left open and visible.

Automotive factory - Jakarta

35

To avoid any quality issue when applying the sealant, payattention to the proportion of gap width compared with gap depth.If the gap width is up to 10 mm, hence the gap width (A) is equal togap depth (B), and if the gap width is between 10 mm to 25 mm,hence the gap width is two times bigger than the gap depth (fig.a& fig.b).

Finishing / Painting:

S e a l a n t p o l y u r e t h a n e U V r e s i s t a n t

Backing rod

Joint s ealant (polyurethane ,UV resistant )

Masking Tape

Joint sealant (polyu rethane ,UV resistant )

Joint sealant (polyur ethane ,UV resistant )

fig.bInsulation adhesive tape

A

B

fig.a

Screw head coveredwith Alcabond + Alcaplast

Backing rod

A

B

Screw’s head coveredwith Alcabond + Alcaplast

It is not recommended to use an internal compound for filling thegap. For semi visible joints system, it is only recommended to usea polyurethane sealant, U.V resistant.To choose the adapted frame of structure for external cladding

applications, please don't hesitate to consult us, because it isdependant on building type, height of building, wind load andother parameters.

The painting process should follow the paint manufacturer'sprocedures. The paint to be used must be a special paint forfacades and resistant to weather condition. In the paintingprocess, paint the entire surface once as a first layer. After the firstlayer is dry, apply the other layers accordingly to the paintmanufacturer’s instruction. It is also necessary to paint the edgesof the boards, and not only their surface.

External cladding application


Joints system

For filling the gaps between boards, it is necessary touse a polyurethane and UV resistant joint sealant, which canresist exterior conditions. It is necessary to avoid the joint sealantdirectly touching the frame. It is recommended to use a backingrod made of cork, rubber (fig.a) and an insulation adhesive tape(fig.b).

Kalsiclad

Joint sealant application details

Opening gap Proportion

Up to 10 mm

10 mm to 25 mm

Note: A. Gap widthB. Gap depth


38/41

12

3

4

56

78


1

2

3

5

6

7

4

8

20 1200 2400 84.10


600

1200

600

600

600

®

K a

l s i F l o o r

1200 1200 1200 1200

1

2

3

4

1

2

3

4

36Flooring Application

Flooting Application

100 mm

50 mm

300 mm

250mm

20 mm

Kalsifloor 20

Kalsifloor 20

Kalsifloor 20

Kalsifloor 20

Is a 20 mm thick sub-flooring board, for interiorapplications, for houses, apartments, and for public buildings withheavy traffic.

When screwed to an adapted metal frame (design adapted to theexpected live load and other parameters), allowsthe quick preparation of a structure for the construction ofmezzanines, additional storeys...The system is the bestalternative to a bricks and mortar or concrete structure, thanks toits lighter weight, easier and cleaner implementation, higherflexibility, earthquake resistance.

When used for heavy duty floors, has to be coveredby a mortar or a concrete screed and covered by ceramic tiles,carpet, vinyl floor, parquet as it is not resistant by itself to abrasionand impacts.

The load of the system, when installed, is 800 kgper framing module of 600 x 1200 mm.

Kalsifloor 20

Kalsifloor 20

is a 20 mm thick sub-flooring board for interiorapplications, for houses, apartments and public buildings withheavy traffic.

allows the quick preparation of a structure for the

construction of mezzanines, additional storeys...

Flexible tile adhesive

Ceramic tiles

Flexible tile grout

Beam or main structure of the building

Metal frame (C-Channel)Wire mesh

Cement mortar screed


(mm)Width(mm)

Length(mm)

Weight(kg)


Main frame: Steel / C-Channel(see frame usage table)

Building main structure

Wall

Secondary frame:(see frame usage table)

Steel / C-Channel


39/41

Selecting the correct flooring structural frame depends on the building’s type, height, main structure, and on the function of the room.The following table is a guidance in selecting C-Chanel frame types under our recommended frame module of 120 cm x 60 cm:

120 cm x 60 cm

3

m

4

m

5 m

6 m

C-Chanel100x50x2 mm

50 mm

1 0 0 m m 2 mm

C-Chanel100x50x3 mm

50 mm

1 0 0 m m 3 mm

1 2 5 m m

50 mm

3 mmC-Chanel

125x50x3 mm

65 mm

1 5 0 m m

2 mm

C-Chanel150x65x2 mm

C-Chanel150x65x2 mm

65 mm

1 5 0 m m

2 mm

C-Chanel200x75x3.2 mm

75 mm

2 0 0 m m

3.2 mm

C-Chanel150x65x3 mm

65 mm

1 5 0 m m

3 mm

C-Chanel150x65x3 mm

65 mm

1 5 0 m m

3 mm

C-Chanel150x65x3 mm

65 mm

1 5 0 m m

3 mm

C-Chanel150x65x3 mm

65 mm

1 5 0 m m

3 mm

C-Chanel150x65x3 mm

65 mm

1 5 0 m m

3 mm

C-Chanel200x75x3 mm

75 mm

2 0 0 m m

3 mm

C-Chanel200x75x3 mm

75 mm

2 0 0 m m

3 mm

C-Chanel200x75x3 mm

75 mm

2 0 0 m m

3 mm

37 Flooring Application

Flooring Application

Framing selector for

Frame distance

Live loadsKg/m² 200 Kg/m²

- House- School

- Office500 Kg/m²

- library- Warehouse

- Showroom

W i t h

C e r a m i c t i l e s

W i t h o u t


W i t h


W i t h o u t


W i t h


W i t h o u t


W i t h

C e r a m i c t i l e

s

W i t h o u t


R o o m S p a n ( m )

Table 1


40/41

Please follow the instructions of the manufacturers of mortars,tile adhesives and grouts, paints, etc, in order to obtain the bestpossible installation.

Theater Kolombia-

Theater Kolombia-

Automotive warehouse- Surabaya

38Flooring Application

Flooring Application

Kalsifloor 20Kalsifloor 20

surface may not be exposed, it must be coveredwith a floor finishing material. surface may be

finished with various floor finishings such as carpet, vinyl,parquet, and ceramic tiles. It is necessary to note that the roomfunction relates to structure load, such as the dead and liveloads to be endured by the floor. The usage of carpet, vinyl,and parquet finishing is suggested only for minimal load spacesutilization, such as residential, office, small office, etc. In caseof a heavy load area, it is suggested to add mortar and ceramictiles (see detail). This floor finishing application may alsoreduce vibrations effects.

Ceramic tilesFlexible tile grout

Flexible tile adhesive Cement mortar screed(1.5 to 2 cm thick)

Wire mesh

5 mm gap

Ceramic tiles

20 mm

25 mm

2

Brick wall

8 mm gap to be filledwith polystyrene or a flexible material.

Side view: Finishing detail with ceramic tiles for heavy load:

Wire mesh

Cement mortar screed (1.5 to 2 cm thick)Flexible tile adhesive

Flexible tile grout

2

Ceramic tiles

For selecting the adapted floor structure, please contact us, asthe type of frame will depend on the building type, height, mainstructure and function of the building. Wrong installation can be

fatal to your building. has a compressive strengthpoint load up to 800 kg per 600 x 1200 mm module when using aC-Channel 100 frame type (results based on laboratory tests).

Kalsifloor 20

surface finishing

Note:

Upper view: Finishing detail with ceramic tiles for heavy load:

Electronics warehouse - Surabaya


41/41

PT. Eternit Gresik

Jl. Indro No 1 Gresik 61124,I d i

ISO 9001 - ISO 14001 - OHSAS 18001

Available at:

PT. ETERNIT GRESIK ALSO PRODUCES

FIBRE CEMENT ROOFING PRODUCTS

Fibre cement corrugated sheets Accessories for roofing

All products are manufacturedunder the international standardISO 10904-2011 for fibre cementcorrugated sheets category.

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