DEEN
Ausführungsbeschreibung
CDA/CDD54.xxx,W
Specification
Antriebsregler22 kW to 90 kW45 A to 170 A
Inverter Drive Systems22 kW to 90 kW45 A to 170 A
Piktogramme/Pictograms
Ausführungsbeschreibung CDA/CDD54.xxxCDA/CDD54.xxx Specification
ID no.: 1001.21B.2-00 • 04/2014
Technische Änderungen vorbehalten.Subject to technical changes.
Achtung! Fehlbedienung kann zuBeschädigung oder Fehlfunktion desAntriebs führen.
Attention! Misoperation may result indamage to the drive or malfunction.
Gefahr durch elektrische Spannung!Falsches Verhalten kann Menschenle-ben gefährden.
Danger from electrical tension! Impro-per behaviour may endanger human life.
Gefahr durch rotierende Teile! Antriebkann automatisch loslaufen.
Danger from rotating parts! The drivemay start running automatically.
Hinweis: Nützliche Information Note: Useful information
Verweis auf andere Dokumente Reference to other documents
Hinweis: Diese Ausführungsbeschreibung ist keine Betriebsanleitung!Sie ergänzt die Betriebsanleitun-gen der jeweiligen Baureihen um die Beschreibung der Bauvarian-ten.
Note: This specification manual is not an operation manual!It is an add on to the referring ope-ration manual of the units.
Grundsätzlich muss jede Person, die mit derMontage, Inbetriebnahme, Bedienung undInstandhaltung (Inspektion, Wartung, Instand-setzung) des Umrichters befasst ist, eine ent-sprechende autorisierte, eingewiesene undqualifizierte Elektrofachkraft im Sinne VDE0105 sein.
Any person involved with the installation, com-missioning, operation and maintenance(inspection, maintenance, and repair) of theinverter must be an authorised, trained andqualified electrician in accordance with VDE0105.
Diese Elektrofachkraft muss diese Ausfüh-rungsbeschreibung und die Betriebsanleitung,im besonderen die Sicherheitshinweise, gele-sen und verstanden haben.
The qualified electrician must have read andunderstood this specification, the operationmanual and in particular the safety information.
Geräte mit folgender Bezeichnung werden in dieser Ausführungsbeschreibung beschrieben:
Devices with the following nominations are described in this specification:
➢ CDA54.xxx
➢ CDD54.xxx
➢ CDA54.xxx
➢ CDD54.xxx
D
Specification CDA/CDD54.xxx
DEENFRITESFR
Table of Contents
1 Mechanical installation1.1 Please note! ................................................................................................ 1-1
1.2 Wall mounting ............................................................................................ 1-1
2 Installation 2.1 Overview ..................................................................................................... 2-12.1.1 CDA54.xxx .............................................................................................. 2-22.1.2 CDD54.xxx .............................................................................................. 2-32.1.3 Position plan CDA54.xxx,W ..................................................................... 2-42.1.4 Position plan CDD54.xxx,W ..................................................................... 2-4
2.2 EMC compliant installation ........................................................................ 2-5
2.3 Electrical isolation concept ....................................................................... 2-7
2.4 Motor connection ....................................................................................... 2-7
2.5 Mains connection ....................................................................................... 2-7
A Appendix
A.1 Permissible current load for drive controllers ..........................................A-1
A.2 Technical data ............................................................................................A-3
A.3 Ambient conditions ....................................................................................A-3
A.4 Using a power choke ................................................................................A-4
A.5 Line filter ....................................................................................................A-5
A.6 UL-approval ................................................................................................A-6
1-Specification CDA/CDD54.xxx
0-1Specification CDA/CDD54.xxx
DEENFRITESFR
Validity This specification supplements the operation manuals:
• CDA3000Id.-No.: 0840.00B.x
• CDD3000Id.-No.: 0931.00B.x
This specification replaces the following chapters in the above mentioned operation manuals:
Operation Instructions CDA/CDD3000 Specification
Chapter Subject New Replaced
Inside of cover, front Device overview, validity of software X
2 Mechanical installation X
3.1 Installation - overview
3.2 EMC compliant installation X
Electrical isolation concept X
3.4 Motor connection X
3.5 Mains connection X
A Appendix Technical data, UL approval, etc. X
0-2Specification CDA/CDD54.xxx
Device overview
CDA/CDD54.xxx
Device variants
Validity of software CDA54.xxx from version 4.0
CDD54.xxx from version 3.50
Operation Instructions CDA/CDD3000 Specification
Chapter Subject New Replaced
Inside of cover, front Device overview, validity of software X
Device designationRated current
[A]Rated power
[kW]Sizes [BG]
CDA/CDD54.045 45 22
6CDA/CDD54.060 60 30
CDA/CDD54.072 72 37
CDA/CDD54.090 90 457
CDA/CDD54.110 110 55
CDA/CDD54.143 143 757a
CDA/CDD54.170 170 90
BG6
22 - 37 kW45 - 72 A
45 - 55 kW90 - 110 A
75 - 90 kW143 - 170 A
BG7 BG7a
WARNINGCapacitor discharge
time > 3 min.Pay attention to the
operation manual!
ACHTUNGKondensatorent-ladezeit > 3 Min.
Betriebsanleitungbeachten!
+10,5V
OSD02
WARNINGCapacitor discharge
time > 3 min.Pay attention to the
operation manual!
ACHTUNGKondensatorent-ladezeit > 3 Min.
Betriebsanleitungbeachten!
+10,5V
OSD02
WARNINGCapacitor discharge
time > 3 min.Pay attention to the
operation manual!
ACHTUNGKondensatorent-ladezeit > 3 Min.
Betriebsanleitungbeachten!
+10,5V
OSD02
1-1Specification CDA/CDD54.xxx
DEENFRITESFR
1 Mechanical installation
1.1 Please note!
Attention: Please strictly avoid that ... - any moisture enters into the device, - aggressive or conductive substances are in the immediate vicinity,- drill chippings, screws or foreign bodies drop into the device,- ventilation openings are covered.
1.2 Wall mounting
Operation Instructions CDA/CDD3000 Specification
Chapter Subject New Replaced
2 Mechanical installation X
Step Action Comment
1
Mark the position of the tapped holes on the backing plate. Drill a hole for each fastening screw and cut threads into the backing plate.
The tapping area will provide you with good, full-area contact.
2 Mount the drive controller vertically on the backing plate.
Do not forget the mounting clearances!The contact area must be metallic bright.
3 Mount additional components, such as line filter, power choke, etc. on the backing plate.
The cable between line filter and drive controller must not be longer than max. 30 cm.
4 Continue with the electrical installation in section 3.
Please note:
• Air must be able to flow through the device without restriction.
• The backing plate must be well earthed.
• To attain the best result for EMC-compatible installation you should use a chromatized or galvanised backing plate. On spray painted backing plates remove the paint coating from the contact area.
100
100
The device may otherwise be damaged!
1 Mechanical installation
1-2Specification CDA/CDD54.xxx
CDx54...,Wx.x BG6 BG7 BG7a
Weight ~32 kg ~32 kg ~37 kg
A 190 280 280A1 150 200 200A2 150 200 200B 230 267,5 321C 382,5 600 600C1 365 581 581
G ∅ 5.6 (M5) 9.5 (M9) 9.5 (M9)H 100 100 100I 60 60 60J 60 60 60K 260 300 350
Please provide additional space for bending radii of the connection cables!
Table 1.1 Wall mounting dimensions (dimensions in mm)
K
IH
J
H
AA1
C1
∅ G A2
C
B
2-1Specification CDA/CDD54.xxx
DEENFRITESFR
2 Installation
2.1 Overview Terminals X1, X18 and X21 on devices CDA54.xxx and CDD54.xxx have following cable cross-sections, depending on sizes:
Fig. 1.1 Terminals BG6
Fig. 1.2 Terminals BG7/7a
The following overview shows the devices CDA54.xxx and CDD54.xxx with their interfacepositions. The terminals are designated in more detail in the following tables.
Operation Instructions CDA/CDD3000 Specification
Chapter Subject New Replaced
3.1 Installation - overview X
3.2 EMC compliant installation / PE-terminal X
NEW Electrical isolation concept X
3.4 Motor connection X
3.5 Mains connection X
Size X1 X18 X21
BG6 25 2,5 25
BG7 50 2,5 50
BG7a 95 2,5U, V, W, PE: 95
ZK+, ZK-, RB-, RB+, PE: 50
Table 1.2 Cable cross-section in mm2
X1X18
+
-
+
-
X21
PE U V W
X1
X18
+
-
+
-
PE U V W ZK- BR- BR+ ZK+ PE
X21
2 Installation
2-2Specification CDA/CDD54.xxx
2.1.1 CDA54.xxx
U
V
W
ZK+
+
-
ZK-
RB+
RB-
Motor3~ X21
Bra
ke +
Bra
ke -
-
power supply unit 24 V ... 48 V DC
BG6 : 1 A ... 2 ABG7/7a: 3 A ... 6 A
+ + --
+ -
X18
optional
RS2323
X443
21
98
76
X3
16
17
18
19
20
13
14
15
12
11
10
9
8
7
65
4
3
2
1
OSD00
OSD01
DGND
Relay
Normaly
Normaly
open
closed
DGND
ISD02
ISD03
+24V
ISD01
ISD00
ENPO
+24V
+24V
AGND
ISA01
ISA00
UR
X2
ENPO
Digital input
Digital output
Relay output
Analog input
Analog outputV
R≥10
kΩ
L1
L2
L3
FNL1L2L3
PE
K1
< 0,3 m*
X1
*Use > 0.3 m shielded cables
ϑ
ϑ
ϑ+
-ϑ
ϑ+
Thermostat relayBrake resistor control
ϑ
start
D RIV E-M ANAGE R
H3H2H1
CDA54.xxx
No. Designation Function
H1, H2, H3 Light emitting diodes Equipment status display
X1 Mains connection Mains supply connection, 3 x 460 V -25 % +15 %
X2 Control connection4 digital inputs and ENPO, 2 analog inputs (10 bit),2 digital outputs, 1 relay (two-way contact), 1 analog output
X31) Motor temperature monitoringPTC, following DIN 44082linear temperature sensor KTY 84-130 orthermal circuit breaker Klixon
Table 2.3 Terminal designation CDA54.xxx
Specification CDA/CDD54.xxx
2 Installation
DEENFRITESFR
2.1.2 CDD54.xxx
X4 RS232 portConnection possibility for control terminals, PC with DRIVEMANAGER or CM-RS485 - interface converter
X8, X9 Optional slot 1 and 2
see chapter 2.1.3Expansion board slot for e.g. optional module PROFIBUS-DP (CM-DPV1), IO-expansion (UM-8I4O), CAN-BUS, DSP402 (CM-CAN1, CM-CAN2)
X18 External voltage supplyoptional, 24 V -20 % ... 48 V +10 % DCBG6: 1 A ... 2 A, BG7/7a: 3 A ... 6 A, mean power consumption
X21 Power terminal Motor (U, V, W), DC-supply (ZK+/ZK-), braking resistor (RB+/RB-)
1) The PTC must only be connected to one of the two possible terminals X3 or X6.
No. Designation Function
Table 2.3 Terminal designation CDA54.xxx
U
V
W
ZK+
ZK-
RB+
RB-
Motor3~ϑ X21
ϑ-
ϑ+
+ + --
+ -
X18X7 8 TTL / Sin/Cos /
SSI Encoder
5 4 3 2 1
10 9 8 7 6
15 14 13 12 11
X66 Resolver
4 3 2 1
9 8 7 6
X5 6 TTL-encoder simulationor
reference sensor input
4 3 2 1
9 8 7 6
RS2323
X4stop start
DRIV E-MANAGE R
43
21
98
76
ϑ-
ϑ+X3ϑ
ϑ-
ϑ+
16
17
18
19
20
59
13
14
15
12
11
10
9
8
7
6
5
4
3
2
1
OSD01
VCC03
GND03
OSD03
OSD00
ISD03
ISD04
DGND
ISD02
ISD01
ISD00
DGND
ENPO
+24V
ISA01-
ISA01+
ISA00-
ISA00+
X2
ENPO
Digital output
Relay output
Motorholdingbrake
Digital input
Analog input
ISA00+
ISA00-
R≥10
kΩ
(12bit)
+10V
L1
L2
L3
FNL1L2L3PE
K1
< 0,3 m*
X1
H3H2H1
CDD54.xxx
power supply unit 24 V ... 48V DCoptionalBG6 : 1 A ... 2 ABG7/7a: 3 A ... 6 A
* Use > 0.3 m shielded cables
Bra
ke +
Bra
ke -
Thermostat relayBrake resistor control
2 Installation
2-4Specification CDA/CDD54.xxx
2.1.3 Position plan CDA54.xxx,W
Fig. 1.3 Position plan BG6
No. Designation Function
H1, H2, H3 Light emitting diodes Equipment status display
X1 Mains connection Mains supply connection, 3 x 460 V -25 % +15 %
X2 Control connection5 digital inputs, 2 analog inputs, (10 bit / 12 bit)2 digital outputs, 1 relay (normally open), ENPO
X31) Motor temperature monitoringPTC, following DIN 44082linear temperature sensor KTY 84-130 orthermal circuit breaker Klixon
X4 RS232 portConnection possibility for control terminals, PC with DRIVEMANAGER or CM-RS485 - interface converter
X5TTL-encoder simulation/reference sensor input
Incremental encoder simulation orincremental reference sensor input
X6 Resolver connection with temperature monitoring
X7TTL-/SSI encoder interfacesin/cos
TTL encoderSSI absolute value transducer
X8, X9 Optional slot 1 and 2see chapter 2.1.4, expansion board slot for e.g. optional module PROFIBUS-DP (CM-DPV1), IO-expansion (UM-8I4O), CAN-BUS, DSP402 (CM-CAN1, CM-CAN2)
X18 External voltage supplyoptional, 24 V -20 % ... 48 V +10 % DCBG6: 1 A ... 2 A, BG7/7a: 3 A ... 6 A, mean power consumption
X21 Power terminal Motor (U, V, W), DC-supply (ZK+/ZK-), braking resistor (RB+/RB-)
1) The PTC must only be connected to one of the two possible terminals X3 or X6.
Table 2.4 Terminal designation CDA54.xxx
X2
X4
X21
X8
X9
X3
X1
H1-3
X18
X21
Specification CDA/CDD54.xxx
2 Installation
DEENFRITESFR
Fig. 1.4 Position plan BG7/7a
2.1.4 Position plan CDD54.xxx,W
Fig. 1.5 Position plan BG6
Fig. 1.6 Position plan BG7/7a
X18X1
X4X2
X8
X9
X3
X21
H1-3
H1-3
X2
X4
X21
X8
X1X9
X3
X6
X5
X7
X18
X21
H1-3
X8
X9
X2X4
X3
X6
X5
X7
X18X1
2 Installation
2-6Specification CDA/CDD54.xxx
2.2 EMC compliant installation
Drive controllers are components intended for installation into industrially and commercially usedequipment and machines.
Commissioning (i. e. starting intended operation) is only permitted when strictly complying withEMC-directive (89/336/EEC).
The installer/operator of a machine and/or equipment must provide evidence of the compliancewith the protection targets stipulated in the EMC-directive.
Attention: Compliance with the required EMC-protection targets is normally achieved by observing the installation instructions in this manual and using the appropriate radio interference suppression filters.
Assignment of drive controller with internal line filterAll drive controllers are fitted with a sheet steel housing with aluminium-zinc surface to improve theinterference immunity factor as specified in IEC61800-3, environment 1 and 2.
Drive controllers size BG6 (22 kW to 37 kW) are equipped with integrated line filters. With themeasuring methods specified in the standard these drive controllers comply with the EMC productstandard IEC61800-3 for "Environment 1" (living area) and "Environment 2" (industrial area).
− Public low voltage network (environment 1) living area: up to 10 m motor cable length.
Attention: This is a restricted availability product in accordance with IEC 61800-3. This product may cause radio interference in domestic environments; in such cases the operator may need to take appropriate countermeasures.
− Industrial low voltage network (environment 2) industrial area: up to 25 m motor cable length, exact data can be found in appendix .
Assignment of drive controller with external line filter
An external radio interference suppression filter (EMCxxx) is available for all drive controllers. Withthis line filter the drive controllers comply with the EMC product standard IEC61800-3 for"Environment 1" (living area) and "Environment 2" (industrial area).
− Public low voltage network (environment 1) living area: up to 100 m motor cable length.
Attention: This is a restricted availability product in accordance with IEC 61800-3. This product may cause radio interference in domestic environments; in such cases the operator may need to take appropriate countermeasures.
− Industrial low voltage network (environment 2) industrial area: up to 150 m motor cable length.
Specification CDA/CDD54.xxx
2 Installation
DEENFRITESFR
Subject Projecting and installation regulations
PE-terminalEquipotential bonding
Use a bright backing plate. Use cables and/or ground straps with cross sections as large as possible. Route PE-conductors of components in a star shaped pattern. To create a low-resistance HF-connection both grounding (PE) and shield connection must have large-area contact to the PE-bar on the backing plate.PE-mains connection in accordance with DIN VDE 0100 part 540
• Mains connection < 10 mm². PE-conductor cross-section min. 10 mm² or use 2 conductors with a cross-section of the mains supply lines.
• Mains connection > 10 mm². Use a PE-conductor cross section complying with the mains lead cross-section.
Routing of cables
• Route the motor cable separated from signal and mains supply lines. The minimum distance between motor cable and signal line/mains line must be 20 cm, if necessary us a separator.
• Always route the motor cable without interruptions and the shortest way out of the control cabinet.
• When using a motor contactor or a reactance coil/motor filter, this should be directly mounted to the drive controller. Do not bare the core ends of the motor cable too soon.
• Avoid unnecessary cable lengths.
Cable typeThe drive controllers must always be wired with screened motor cables and signal lines. A cable type with double copper braiding with 60-70 % coverage must be used for all screened connections.
Further hints for the control cabinet design
• Contactors, relays, solenoid valves (switched inductivities) must be wired with fuses. The wiring must be directly connected to the respective coil.
• Switched inductivities should be at least 20 cm away from the process controlled assemblies.
• Place larger consumers near the supply.
• If possible enter signal lines only from one side.
• Lines of the same electric circuit must be twisted. Crosstalk is generally reduced by routing cables in close vicinity to earthed plates. Connect residual strands at both ends with the control cabinet ground (earth).
Supplementary informationSupplementing information can be found in the corresponding operation instructions CDA3000 or CDD3000.
Table 2.5 Projecting and installation regulations
2 Installation
2-8Specification CDA/CDD54.xxx
2.3 Electrical isolation concept
2.4 Motor connection Shield contacting on drive controller module
A shielding plate, which enables simple clamp-type assembly with all-around contact (order-no.183-01511), is available as accessory for BG6 and BG7.
For devices BG7 the customer must provide sufficient shielding contact.
2.5 Mains connection
Drive controllers of BG6 are equipped with integrated mains filters.
Devices of BG7/7a should be wired with an external line filter. Consult your project engineer.
Connection of the drive controller via a power choke with an impedance voltage of 2 % ofthe rated voltage (uK = 2 %) is highly recommended for:
• Connection of the drive controller to systems of environment class 3 and higher, see standard EN 61000-2-4 in this respect.
• all drive controllers CDA/CDD54.xxx
• where there is a requirement to comply with the limit values for variable-speed electric drives (see standard EN 61800-3/ IEC 1800-3)
• D.C.-link coupling of several drive controllers
Attention: Due to the precharging technology one must make sure that the power choke is installed between drive controller and line filter, as otherwise the line filter may be damaged.
3 x 460 V -25 % +10 %
DS power choke
PE
Mains contactor
Line filter
Mains fuses
L1L2L3
W V U
M
3
Three-phase a.c. motor
W1 V1 U1
PE
L1 L2 L3PE
3 A-C
Semi-controlledthyristor bridge
d.c,-link capacitor
Brake chopper
+ - PE
IGBT power stage
24 V ... 48 V DC -25 % +10 %
PE
external braking resistor devicewith one thermal contact
ZK+ ZK-RB+RB-
-+ - +X18:X1:
X21:
High-thresholdchopper-type power supply
200...1000V+55V
GND
external controllervoltage supplyat U-Zk < 200 V
internalPTC braking resistor
Precharge
PTC
Option:single stageline filter
U-ZK
Blower
18...26 V
supply
24...55V 24V
24V
+15V-15V+5V
X2.
Optional:24 V supply control print
CDA : X2.13 (+24 V), X2.14 (GND)
L3
GND
CDA / CDD Control section print
GND
CDD : X2.05 (+24 V), X2.06 (GND)
Option
L1K1
L2L3PE
X1
L3
L1
L2FN
< 0,3 m
A-1Specification CDA/CDD54.xxx
DEENFRITESFR
A Appendix
A.1 Permissible current load for drive controllers
Maximum permissible controller output current and peak current depend on the mains voltage, themotor cable length, the power stage switching frequency and the ambient temperature. If theapplication conditions change, the maximum permissible current load of the drive controllers willalso change, see following characteristics and tables.
Operation Instructions CDA/CDD3000 Specification
Chapter Subject New Replaced
A Appendix Ampacity x
Technical data x
Ambient conditions x
Using a power choke x
Line filter x
UL-approval x
(1) Continuous operation
(2) Intermittent operation* > 5 Hz rotating field frequencyDrive controller 45 to 143 A (22 to 75 kW)I/IN = 1.5 for 30 s at 4/8 kHz
Drive controller 170 A (90 kW)I/IN = 1.5 for 30 s at 4 kHz
(3) Intermittent operation* 0 to 5 Hz rotating field frequencyDrive controller 45 to 72 A (22 to 37 kW)I/IN = 1.5 for 30 s at 4/8 kHz
Drive controller 90 to 170 A (47 to 90 kW)I/IN = see Table A.1
(4) Intermittent operation > 5 Hz rotating field frequencyDrive controller 45 to 170 A (22 to 90 kW)I/IN = 2.1 for 4 s at 8 kHz
* Intermittent operation IN > Ieff
Ieff1T-- Σn
i 1=I2i ti⋅ ⋅=
5 25 40 45 50
1
2
IIN
(1)
f [Hz]
(2)
(3)
(4)
A-2Specification CDA/CDD54.xxx
Drive controller for 400/460 V networks:
Module
Power stage switching frequency
[kHz]
Rated currentIN [A]
at 400 V
Rated currentIN [A]
at 460 V
Peak current for intermittent operation
0 to 5 Hz [A]
Peak current for intermittent operation > 5 Hz [A]
CDA54.045,Wx.x 4 45 45 67 67
CDA54.060,Wx.x 4 60 60 90 90
CDA54.072,Wx.x 4 72 72 108 108
CDA54.090,Wx.x 4 90 90 110 1801)
CDA54.110,Wx.x 4 110 110 110 2201)
CDA54.143,Wx.x 4 143 143 111 2861)
CDA54.170,Wx.x 4 170 170 150 3401)
CDD54.045,Wx.x 4, 8 45 45 901) 901)
CDD54.060,Wx.x 4, 8 60 60 1201) 1201)
CDD54.072,Wx.x 4, 8 72 72 1441) 1441)
CDD54.090,Wx.x 4, 8 90 90 110 1801)
CDD54.110,Wx.x 4,8 110 110 110 2201)
CDD54.143,Wx.x 4 143 143 111 2861)
CDD54.170,Wx.x 4 170 170 150 3401)
Cooling air temperature45 °C with power stage switching frequency 4 kHz 40 °C with power stage switching frequency 8, 16 kHz
1) I/IN = 2.0 x IN for 3 s at full load of 70 % of the rated current IN and I/IN = 2.0 x IN for 10 s at a heat sink output temperature of < 45/40 °C at a switching frequency of 4/8 kHz
Motor cable length 10 m
Mounting altitude 1000 m above MSL
End-to-end mounting
Table A.1 Drive controller for 400/460 V networks
Specification CDA/CDD54.xxx
DEENFRITESFR
A.2 Technical data
A.3 Ambient conditions
Designation
Technical data
CDA/
CDD5
4.04
5
CDA/
CDD5
4.06
0
CDA/
CDD5
4.07
2
CDA/
CDD5
4.09
0
CDA/
CDD5
4.11
0
CDA/
CDD5
4.14
3
CDA/
CDD5
4.17
0
Output motor side1)
Recommended nominal power with 2-pin standard motor for CDA
22 kW 30 kW 37 kW 47 kW 55 kW 75 kW 90 kW
Voltage 3 x 0 ... 400/460 V
Continuous current effective (IN) 45 A 60 A 72 A 90 A 110 A 143 A 170 A
Peak current CDA2)
Peak current CDD2)6790
90120
108144
180180
220220
286286
340340
Rotating field frequency 0 ... 400 Hz
Power stage switching frequency
4, 8 kHzCDA 4 kHz,
CDD 4,8 kHz4 kHz
Input mains supply side
Mains voltage 3 x 460 V -25 % +15 %
Device connected load 31 kVA 42 kVA 50 kVA 62 kVA 76 kVA 99 kVA 118 kVA
Asymmetry of the mains voltage ±3 % max.
Frequency 50/60 Hz ±10 %
Power dissipation CDA
CDD
520 W
610 W
700 W
830 W
860 W
1010 W
1050 W
1300 W
1300 W
1600 W
1700 W
2100 W
2000 W
2500 W
Brake chopper power electronics
Minimum ohmic resistance of an externally installed braking resistor
18 Ω 13 Ω 12 Ω 10 Ω 8,5 Ω 6,5 Ω
1) Data related to an output voltage of 400 V and a switching frequency of 4 kHzpermissible currents at 460 V and changed switching frequencies are documented in Table A.1.
2) Further information see Table A.1
Table A.2 Technical data
Characteristic Drive controller
Temperature range
during operation 1) -10 ... 45 °C at 4 kHzup to 55 °C with power reduction
in storage 1) -25 ... +55 °C
during transport 1) -25 ... +70 °C
Relative humidity during operation 1) 15 ... 85 %, dewing not permitted
Degree of protectionDevice IP20 2) (NEMA 1) except terminals
Cooling concept Wall mounting IP20
Safety of machines acc. to BGV A3
Mounting heightup to 1000 m above MSL, higher than 1000 m above MSL with power reduction of 1 % per 100 m, max. 2000 m above MSL
1) For further information on this subject please refer to the project planning guide, Ser.-No.: 0927.05B.x
2) the terminals meet the demands of IP00
Table A.3 Environmental conditions CDA/CDD54.xxx and modules
A-4Specification CDA/CDD54.xxx
Attention: Do not install the drive controllers in places where they are permanently exposed to vibrations.
A.4 Using a power choke
Among others, environment class 3 is characterized by:
• Mains voltage fluctuations > + 10 % UN
• Short-term interruptions between 10 ms to 60 s
• Voltage asymmetry > 3 %
Environment class 3 typically applies where:
• a major part of the load is supplied by power converters (dc choppers or soft-start equipment).
• welding machines are present.
• induction or arc furnaces are present.
• large motors are frequently started.
• loads fluctuate rapidly.
The use of power chokes is necessary:
• where the drive controller is used in applications with disturbance variables corresponding with environment class 3, as per EN 61000-2-4 and above (hostile industrial environment).
• With the dc-link between multiple drive controllers.
Specification CDA/CDD54.xxx
DEENFRITESFR
Mains load (example)
Mains voltage asymmetry (example)
Recommendation: The example shows that the benefits of a power choke with 2 % short-circuit voltage are multi-faceted. We therefore recommend that you use a power choke as a matter of course.
A.5 Line filter Permissible motor cable length with internal radio interference suppression filter
Without power choke With power choke Change
4 kW drive controller, mains impedance 0.6 mH
4 kW drive controller, mains impedance 6 mH
without power choke compared to with power choke
Voltage distortion (THD)1) 99 % 33 % -67 %
Mains current amplitude 18.9 A 9.7 A -48 %
Mains current effective 8.5 A 6.23 A -27 %
Commutation notches referred to the mains voltage
28 V 8 V -70 %
Lifetime of d.c.-link capacitors Nominal lifetime2 to 3 times the nominal lifetime
+100 to 200 %
1) THD = Total Harmonic Distortion (harmonic voltage wave U5 ...U41)
Table A.4 Change in system load resulting from use of a power choke with 2 % short-circuit voltage based on the example of a 4 kW drive controller
without power choke with power choke
4 kW drive controller, mains impedance 6mH
4 kW drive controller, mains impedance 6mH
Asymmetry of the mains voltage 0 % +3 % -3 % 0 % +3 % -3 %
Mains current amplitude 18.9 A 25.4 A 25.1 A 9.7 A 10.7 A 11 A
Mains current effective 8.5 A 10.5 A 10.2 A 6.2 A 6.7 A 6.8 A
Table A.5 Effect of the power choke with asymmetrical mains voltage based on the example of a 4 kW drive controller
Drive controller
4 kHz power stage cycle frequency 8 kHz power stage cycle frequency
with integrated line filter with integrated line filter
Industrial area Living area Industrial area Living area
BG6 25 10 25 10
Table A.6 Permissible motor cable length with internal line filter depending on standard EN 61800-3
Explanation on Table A.6
Living area: Limit values acc. to EN 61800-3 (first environment), limited availability.Maximum permissible motor cable length at which the emitted interference (>9 kHz) is below the permitted limit values.Measurements were only performed for 10/15 m.
Industrial area: Limit values acc. to EN 61800-3 (first environment),limited availability.
Maximum permissible motor cable length at which the emitted interference(>9 kHz) is below the permitted limit values. Measurements were onlyperformed for 25 m.
Measuringmethod:
The permissible motor cable length was determined according to thestandard (specified measuring method).
A-6Specification CDA/CDD54.xxx
A.6 UL-approbation Measures to maintain UL approbation (UL 508C) for size 6, 7, 7a
1. The devices are evaluated to be used in Overvoltage Category III.
2. The devices are suitable for use on a circuit capable of delivering not more than 10 kA rms. symmetrical amperes and maximum 480 Volts.
3. The devices are intended for installation in a pollution degree 2 environment.
4. Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the Manufacturer Instructions, National Electrical Code and any additional local codes.
5. Only UL approved branch circuit fuses (Class RK1) may be used. See Table A.7 for details regarding type and sizes of the fuses.
6. Internal overload protection operates at maximum 200 % of the motor full load current after 3 seconds.
7. Only UL approved connecting cables (mains power, motor and control cables) may be used:
− Min. 600 V cables (mains/motor), Cu 75 °C min
− Copper conductors rated 60 / 75°C are to be used
− The proper tightening torque value of each field wiring terminal see Table A.7.
8. In case these devices are to be used with an externally mounted braking resistor, over-temperature protection means shall be provided separately.
9. Maximum Surrounding Air Temperature: depending on model:
− to 40 °C at 8/16 kHz
− to 45 °C at 4 kHz
− to 55 °C with reduced power
10.For devices with liquid cooling (suffix L) :
− Maximum pressure rating for liquid cooling system: 2 bar (29.0 Psi)
− To avoid condensation, inlet temperature of the cooling medium shall be at least 40 °C.
− The cooling medium used in the cooling system shall be water, glycol, a mixture of water and glycol, oil, or other refrigerants investigated for the purpose.
− Tightening torque, wire cross-section and mains fuse
Surrounding air temperature 40 °C.
Size DeviceTightening torque of grounding
lead terminal and mains terminals
Wire cross-section motor terminals and mains
terminals
Mains fuseclass RK1
6
CDA/CDD54.024 2.5 Nm / 22 lb-in AWG 10 3 x 50 A
CDA/CDD54.032 2.5 Nm / 22 lb-in AWG 8 3 x 50 A
CDA/CDD54.045 2.5 Nm / 22 lb-in AWG 6 3 x 50 A
CDA/CDD54.060 2.5 Nm / 22 lb-in AWG 6 3 x 50 A
CDA/CDD54.072 2.5 Nm / 22 lb-in AWG 4 3 x 80 A
7CDA54.085 6...8 Nm / 53...71 lb-in AWG 2 3 x 80 A
CDA/CDD54.1101) 6...8 Nm / 53...71 lb-in AWG 1 3 x 160 A
7aCDA/CDD54.1431) 6...8 Nm / 53...71 lb-in AWG 1/0 3 x 200 A
CDA/CDD54.1701) 15...20 Nm / 133...177 lb-in AWG 2/0 3 x 224 A
1)( The UL-approval has been applied for.
Table A.7 Tightening torque, wire cross-section and mains fuse
DeviceMax. switching
frequency [kHz]
Max. input- / (output-)current [A]
Max. motor load [hp]
220 - 277 VAC,3 phases
380 - 480 VAC,3 phases
0 - 265 VAC,3 phases
0 - 460 VAC,3 phases
50 Hz - 60 Hz 50 Hz - 60 Hz 0 Hz - 500 Hz
CDA/CDD54.024 4 29 / (24) 29 / (24) 13.5 23
CDA/CDD54.032 8 25 / (32) 25 / (32) 12 20
CDA/CDD54.045 8 37 / (45) 37 / (45) 17.5 29.5
CDA/CDD54.060 8 51 / (60) 51 / (60) 23 40
Table A.8 Surrounding air temperature 40 °C
Specification CDA/CDD54.xxx
DEENFRITESFR
Surrounding air temperature 45 °C.
Surrounding air temperature 55 °C.
Devices with suffix DZ, DC outputs only
Surrounding air temperature 55 °C.
CDA/CDD54.072 8 62 / (72) 62 / (72) 28 50
CDA/CDD54.1101) 8
CDA/CDD54.1431) 8
CDA/CDD54.1701) 8
1)( The UL-approval has been applied for.
DeviceMax. switching
frequency [kHz]
Max. input- / (output-)current [A]
Max. motor load [hp]
220 - 277 VAC,3 phases
380 - 480 VAC,3 phases
0 - 265 VAC,3 phases
0 - 460 VAC,3 phases
50 Hz - 60 Hz 50 Hz - 60 Hz 0 Hz - 500 Hz
CDA54.085 4 76 / (85) 76 / (85) 35 60
Table A.9 Surrounding air temperature 45 °C
DeviceMax. switching
frequency [kHz]
Max. input- / (output-)current [A]
Max. motor load [hp]
220 - 277 VAC,3 phases
380 - 480 VAC,3 phases
0 - 265 VAC,3 phases
0 - 460 VAC,3 phases
50 Hz - 60 Hz 50 Hz - 60 Hz 0 Hz - 500 Hz
CDA/CDD54.024 4 16 / (18) 16 / (18) 7.5 13
CDA/CDD54.032 8 12 / (13.5) 12 / (13.5) 7 11
CDA/CDD54.045 8 18 / (20) 18 / (20) 14.5 16
CDA/CDD54.060 8 25 / (28) 25 / (28) 12 22
CDA/CDD54.072 8 30.5 / (34) 30.5 / (34) 16 27
CDA54.085 4 53 / (59) 53 / (59) 24 42
CDA/CDD54.1101)
CDA/CDD54.1431)
CDA/CDD54.1701)
1)( The UL-approval has been applied for.
Table A.10 Surrounding air temperature 55 °C
DeviceMax. switching
frequency [kHz]
Max. input- / (output-)current [A]
Max. motor load [hp]
220 - 277 VAC,3 phases
380 - 480 VAC,3 phases
0 - 300 VDC,2 phases
0 - 530 VDC,2 phases
50 Hz - 60 Hz 50 Hz - 60 Hz 0 Hz - 500 Hz
CDD54.024DZ 4 15 / (18DC) 15 / (18DC) 6.5 12
CDD54.032DZ 4 26 / (32DC) 26 / (32DC) 13.5 23
CDD54.045DZ 4 37 / (45DC) 37 / (45DC) 17.5 29.5
CDD54.060DZ 4 50 / (60DC) 50 / (60DC) 22.5 39
CDD54.072DZ 4 59 / (72DC) 59 / (72DC) 27 47
Table A.11 Surrounding air temperature 55 °C, DC outputs only
DeviceMax. switching
frequency [kHz]
Max. input- / (output-)current [A]
Max. motor load [hp]
220 - 277 VAC,3 phases
380 - 480 VAC,3 phases
0 - 265 VAC,3 phases
0 - 460 VAC,3 phases
50 Hz - 60 Hz 50 Hz - 60 Hz 0 Hz - 500 Hz
Table A.8 Surrounding air temperature 40 °C
A-8Specification CDA/CDD54.xxx
CDD54.090DZ1)
CDD54.110DZ1)
CDD54.143DZ1)
CDD54.170DZ1)
1)( The UL-approval has been applied for.
DeviceMax. switching
frequency [kHz]
Max. input- / (output-)current [A]
Max. motor load [hp]
220 - 277 VAC,3 phases
380 - 480 VAC,3 phases
0 - 300 VDC,2 phases
0 - 530 VDC,2 phases
50 Hz - 60 Hz 50 Hz - 60 Hz 0 Hz - 500 Hz
Table A.11 Surrounding air temperature 55 °C, DC outputs only
Specification CDA/CDD54.xxx
DEENFRITESFR
LTi DRiVES GmbH
Gewerbestraße 5-935633 LahnauFon +49 (0) 64 41 / 9 66-0www.lt-i.com
Id.-Nr. / ID no.: 1001.21B.2-00 • 04/2014
Technische Änderungen vorbehalten.We reserve the right to make technical changes.