1804359 Mahr MarShaft MAN Katalog en++ · 2018-06-19 · MAN is now available with smart software,...

MarShaft

MarShaft MAN Measuring Machine Series – Measuringvalue display MarCheck plus in a new dimension

� Innovative new measuring software MarWin EasyShaft MAN

� Easiest operation

� Fast measurement directly in the harsh production environment

This is what we mean by EXACTLY.

MarShaft MAN

NEW

Increase productivity

• Test in production• Measure faster• Work more efficiently• Lower process costs

This is what we mean by EXACTLY.

MarShaft MAN Series2

Accelerate work in production

The tried and tested shaft measuring station MarShaft

MAN is now available with smart software, thanks to

the new evaluation computer MarCheck plus. The eval-

uation computer simplifi es the measurement of rota-

tionally symmetrical workpieces and thus speeds up the

work in production.

Recorded results in seconds - in the production envi-

ronment

The manual measuring station MarShaft MAN provides

information in a matter of seconds as to whether your

workpieces are being produced within the toleranc-

es. The operator quickly notices that the machine tool

must be corrected or the tool changed.

Evaluation computer MarCheck plus - now with soft-

ware platform MarWin

This proven measuring station is now equipped with the

new MarCheck plus external computer and the MarWin

software platform. MarWin is the software gateway to

Industry 4.0. The measuring station also has the intui-

tive MarWin EasyShaft MAN measuring software.

Your advantage: optimize process costs

The manual shaft measuring station MarShaft MAN

with the new evaluation computer MarCheck plus

makes quality assurance in the quality control of rota-

tionally symmetrical workpieces faster, more produc-

tive and thus optimizes the process costs.

MarShaft MANManual shaft measuring for production

3MarShaft MAN Series

MarShaft shaft measuring instruments are mostly used in production. However, with their high measuring accuracy

they can also be used in measuring laboratories. The instruments are available in various sizes, and their modular

design allows them to be optimized to individual measuring tasks. Inline measurement directly in the manufacturing

process saves the time and expense of measurement in the measuring room and increases productivity.

MarShaft MAN SeriesMeasurement of shaft-type parts in production


MarShaft MAN SeriesShaft measurement in a new dimension

The tasks of production metrology are growing at

a high speed parallel to the innovations in the pro-

duction processes. Due to the constantly increasing

precision requirements and decreasing cycle times in

production (turning, milling, grinding, etc.), fast mea-

surement directly at the production machine is inevita-

ble. Measurements must take place where the product

is made, with fast feedback to the manufacturing pro-

cess to avoid waste.

With the fl exible MarShaft shaft metrology, Mahr of-

fers the right solution for the fast and precise mea-

surement of rotationally symmetrical workpieces in the

production area.

Typical measuring tasks

and much more….

Mahr can additionally offer you workpiece-specifi c

measuring inserts for special measurements such as

thread pitch, position measurements or pitch angle,

which are not included in the standard scope of deliv-

ery.

Length

Groove diameter

Step Runout RunoutReference axis

Runoutinterrupted

Roundness

Outside diameter

Pitch

Coaxiality Axial runout interrupted

Groove width


Calibration of diameter measuring module on calibration disk

Runout measurement with diameter measurement moduleOnly the quill has contact with the workpiece

Length measurement with length probeProbing direction left

Calibration of length probe on calibration disk

Diameter measurement with diameter measuring module

Length measurement with length probeProbing direction right

MarShaft MAN SeriesShaft measurement in a new dimension


1 Industrial Panel PC MarCheck plus

Robust panel PC, suitable for production with

15.6” touchscreen monitor including stand,

control electronics and evaluation software

EasyShaft MAN

2 MarShaft MAN machine bed

Steel bed model: measuring lengths 400 mm and

800 mm, height of centers 100 mm hard rock bed

model: measuring length 800 mm to 2400 mm,

height of centers 150 mm

3 Precision measuring spindle with angle encoder

Height of centers 100 mm and 150 mm round-

ness deviation of C bearing >0.001 mm motorized

drive, controlled through MarCheck plus

4 Tailstock, movable sleeve

Height of centers 100 mm and 150 mm including

calibration disk for length and diameter

5 Length Measurement Probe LTS 100

Mechanical right/left probing for length measure-

ment on fl at contact surfaces probe tips of hard-

ened steel travel length 100 mm

6 Diameter measurement module DMS 120

Outer diameter and groove diameter on shafts of

max. 120 mm (depending on the size optionally up

to 220 mm) margin of error: (0.8+L/100) μm,

L = measuring path in mm

MarShaft MAN SeriesMarShaft MAN Components

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The advantages at a glance

• One universal shaft measuring machine for a variety

of measurement tasks

• Convincing workshop capability enabling use close

to the production machines

• Very simple operation

• Quick change of workpieces possible

• No recalibration required for workpiece changes

• User-independent measurement results due to a

constant measuring force

• Very high measuring accuracy, even under the usual

workshop conditions

• Very good price / performance ratio


Rock solid and highly accurate

The entire MarShaft MAN was designed for robust-

ness, long-term stability and insensitivity for use in the

rough manufacturing environment.

Machine bed

Machine bed consists of a high-strength steel or gran-

ite rock body. This proven construction offers several

advantages.

Steel bed

• Length expansion coefficient as test specimens

• Same material in all parts. Therefore no different

longitudinal expansion

coefficients

• Hollow profile for fast

temperature adjust-

ment

Granite rock bed

• The construction allows the steel structure to ex-

pand independently of the granite bed. As a result,

there is no bimetal effect at high ambient tempera-

tures during production.

MarShaft MAN measuring modules with correction

data memory

Another key feature of the

MarShaft MAN is the use of

calibration data storage in

every measuring module.

This means that the mod-

ules can be changed as de-

sired (even in their arrange-

ment on the measuring

machine), without having

to perform a new calibration. No service technician is

required.

High-precision diameter measurement module

By adhering to the

Abbe principle, a

unique measurement

accuracy of 0.8 + L /

100 μm (L in mm) is

guaranteed on the market.

Automatic data acquisition excludes the operator’s in-

fluence. All parts in the measuring circuit are made of

steel. This results in a high thermal stability. The measur-

ing force is constant regardless of the operator.

Precision measuring slide for length measurements

• The one-piece, non-rusting guide rail promises life-

long precision with

regular maintenance

• Measuring slide easy

to move

• Measuring force can

be switched on via drive. Repeatability for length

measurements 0.001 mm

• Automatic measured value acquisition excludes oper-

ator intervention

MarShaft MAN SeriesMarShaft MAN Components


The new evaluation computer MarCheck plus consists

of three core components:

1. MarCheck plus control electronics

The MarCheck plus control electronics are designed

exclusively for the operation of MarShaft MAN units

(sizes 400 mm to 2400 mm) with the MarWin EasyShaft

MAN measurement and evaluation software.

The controller is available as a basic version (4 channels)

or a premium version (9 channels). The premium ver-

sion has two additional connections for temperature

sensors, which are required for optional temperature

compensation.

2. Industrial panel PC

Robust panel PC suitable for production with 15.6”

touchscreen monitor (including stand)

3. Evaluation software EasyShaft MAN

With the new evaluation software MarWin EasyShaft

MAN, Mahr again sets new standards in manual shaft

metrology on the market.

The software operation concept was largely taken over

by the very successful evaluation software of the op-

tical Mahr shaft measuring devices of the MarShaft

SCOPE plus product line. The very simple, intuitive op-

eration minimizes training requirements. The evalua-

tion software MarWin EasyShaft MAN can be mastered

in a very short time. No programming knowledge is re-

quired; the creation of measuring programs is done in

Teach-In mode. The individual characteristics are simply

measured one after the other and subsequently stored

as a measurement program sequence.

MarShaft MAN SeriesEvaluation computer MarCheck plus

MarCheck plus control Basic (4 measuring channels)

MarCheck plus control Premium (9 measuring channels)

Industrial Panel PC with MarWin EasyShaft MAN evaluation software


Another unique feature is the MarShaft MAN config-

urator. This is used to inform the MarCheck plus con-

trol which measuring slides and measuring modules

are mounted on the MarShaft MAN and which inputs

of the control unit these have been connected to. The

configuration usually takes place before the delivery of

the measuring station at Mahr. When retrofitting addi-

tional or other measuring modules, the customer can

comfortably configure the new arrangement of the

measuring modules himself. Since all MarShaft MAN

measurement modules have a correction data memory,

it is not necessary for customer service to perform any

additional calibration.

Retrofits

The MarCheck plus can be retrofitted for all MarShaft

MAN shaft machines. Offers upon request. Retrofitting

for Helios Helio PAN shaft machines must be checked in

individual cases.

MarShaft MAN SeriesMAN Configurator

Open configurator (Check beforehand if all MarShaft MAN measuring modules have been correctly mounted on the MarShaft MAN bed and correctly connected to the MarCheck plus control)

Add measuring slide, length probe LTS 100 and diameter measuring module DMS 120)

Add additional carrying slide and universal probe UTS 90, save configura-tion. Finished! Then open EasyShaft MAN software


MarShaft MAN SeriesEvaluation Software EasyShaft MAN

MarWin EasyShaft MAN program windows

1 Function key bar

2 Overview “Modules” with the schematic depiction

of the measuring station configuration (movable

window element)

3 Command bar (movable window element)

4 Tabs of window “MarWin EasyShaft MAN”

5 Icon bar

6 Evaluation window with test list

7 Control palette (movable window element)

8 Module information (movable window element)

The new evaluation software EasyShaft MAN offers all advantages of the Mahr platform software MarWin.

• Absolutely simple operation

• Fast measurement without measuring program

• Teach-In programming

• Barcode connection

• Data export to statistics programs extends the scope

of services, QS-Stat and QS-Stat plus interface

• The well-known Windows® user interface ensures

short processing times

• Uniform Mahr software across all products (e.g.,

EasyShaft Scope or EasyForm)

• Overview of structure through window technology

• Easy handling thanks to 100% touchscreen func-

tionality

• Many functions can be directly selected via symbols

(icons)

• Comfortable and state-of-the-art measurement

program management

• Precise test reports - black or white or colored – on

all Windows® printers

• Future-proof investment, runs under Windows 10

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MarShaft MAN SeriesEvaluation Software EasyShaft MAN

If CAD workpiece data is available, it can be loaded simply with a mouseclick.

Subsequently, the start position of the length measuring module is determined on the CAD model.

Then the loaded CAD model is aligned according to the workpiece position.

When executing the measurement program, the user is guided through the measurement with notes.

Perform measurements as described on page 13. The program creation takes place in Teach In mode.


MarShaft MAN SeriesMeasuring sequence

Example: Measurement of a calibration shaft, operation sequence “Turning”

Measuring sequence

• Set the length reference to zero according to the

drawing

• First measure the length (example 29.3 mm), enter

feature name, nominal dimension and tolerances

• Measured value is transferred to the test list

• When all features are measured, they can be stored

as a measuring program

• When the measuring program is started, the oper-

ator is guided with instructions as to which measur-

ing module is to be measured at which measuring

position

Set length reference to 0.000 with length measuring probe LTS 100

Measure length 29.3 with length measuring probe LTS 100

Measure length 34.7 with length measuring probe LTS 100

Measure diameter 20.000 mmwith the DMS 120 diameter module

Measure diameter 25.400 mmwith the DMS 120 diameter module


MarShaft MAN SeriesResults


MarShaft MAN SeriesTechnical data

Ambient conditions

The technical data of the shaft measuring units apply

to the installation site under the following conditions:

• Working temperature: + 5 °C to +35 °C

• Temporal temperature gradient: < 2 K/hour

• Spatial temperature gradient: < 1 K/m room height

• Humidity: relative humidity max. 85 %,

non-condensing

• Air pressure: 1000 hPa ± 200 hPa

• Ground oscillation: Accelerations of 2 mm / s2 to

50 mm / s2 are permissible for ground oscillation

and vibration in the range of 0.5 Hz to 20 Hz;

a value of 50 mm / s2 must not be exceeded for

ground oscillation> 20 Hz

• Shielding: Avoid direct exposure to sunlight, heat

and electromagnetic radiation

Error limits

Length (3.0+L/100) µm, measuring range L in mm

Diameter DMS 120,140, 160

(0.8+L/100) µm, measuring range L in mm

Diameter DMS 220

(2.0+L/100) µm, measuring range L in mm

Other technical data

• Max. workpiece Weight:

with center height 100 mm: 20 kg

• Max. workpiece Weight:

with center height 150 mm: 60 kg

• Max. measuring range lengths (depending upon

model): 400 mm, 800, 1200, 1600, 2000 and 2400 mm

• Max. diameter range (depending upon model):

120 mm, 140 mm, 160 mm and 220 mm

Panel PC

• Panel PC, protection class IP54 (dustproof and

splashproof), except for connection field TFT 15.6”

touchscreen

• i5 CPU 3337U,1.8GHz, CPU fan, Intel® chip set

HM76/HM65, 2x DIMM

• DDR3 SO-DIMM max. 8GB, VGA shared,

Dual Gigabit Ethernet

• External I/O: 1xHDMI, 1xDVI-I, 4xUSB, 2x RJ45 LAN,

audio

• RAM 4GB DDR-3 SO-DIMM, 1333MHz

• SSD SATA 2.5” 256GB MLC, 0°C ~ +70°C

• Operating system Windows 10


MarShaft MAN SeriesMeasuring Value Display for MAN Shaft Measuring Machines

MarCheck is a new compact measuring and evaluating

unit for the manual measuring machine MarShaft MAN

and is characterized by its ease of handling and high

performance scope. The user requires only very little

training, thus the unit can be immediately impelement-

ed, saving time and costs.

The large, clear, LCD monochrome display (240 x 160

dots) can display up to three measuring chanals si-

multaneously. Activation of the individual measuring

canals on the display takes place automatically when

measuring with the corresponding measuring axis. The

measuring direction is shown. The MarCheck has three

measuring chanals for two linear measuring axes (Z

and X) and one rotary measuring axis (C), which can be

reconfi gured to a linear measuring axis (R) if needed.

For runout and roundness measurements, the precision

measuring spindle (C axsis) is controlled by MarCheck

and automatically switched on an off.

Leistungsmerkmale

• Large, clear, backlit LCD monochrome display

(240 x 160 points)

• 3 measuring canals (Z axis, X axis, and C/R axis)

• Digit size approx. 13 mm

• 1 USB interface max. 3GB USB stick

• 1 USB interface for PC (selectable RS232 interface,

evaluation of data in Excel or MarCom software) or

software installation (update)

• Connection of a ink jet printer possible

• Measurement of roungness and runout takes place

with the DMS 120, no additional R axis required

• Automatic acquisition of measuring values after

having reach the measuring force the user has set

• Automatic acquisition of the calibration values from

the individual measuring modules

Measuring and programming functions

Evaluation of diameter, length dimensions, distances,

taper, symmetry, distance between centers, roundness,

axia runout, radial runout, concentricity, workpiece

axis reference calcluation, maximum/ minimum func-

tion, preset function for reference points outside of the

workpiece.

Teach-in programming, data can be saved in MarCheck,

external PC or USB stick, printing with external printer,

up to 40 measuring programs can be saved.

Q-DAS interface for the evaluation of machine capabil-

ity testing in Q-DAS Software®.


MarCheck hardware operating elements

• Keys for specifying/selecting references

Sets the first reference point (01) for the respective active

axis to the current position.

Sets the second reference point (02) for the respective active

axis to the current position.

Selects the reference point for the respective active axis that

is to apply for the following measurement.

• Keys for selecting measuring tasks

Preset

If dimensions in the appraisal drawing are indicated relative

to a point that cannot be contacted or if instead of the

actual value the deviation from a specified nominal value is

to be indicated, a preset value must be entered. Up to three

different preset values can be stored

Establish the maximum

Computes the greatest single value of a dynamic measure-

ment.

Establish the minimum

Computes the lowest single value of a dynamic measure-

ment.

Establish the difference

Computes the difference between the lowest and greatest

single value of a dynamic measurement.

Measure radial runout

Measures the radial runout dynamically at any desired

element of a shaft with the X-axis (diameter measuring

module).

Measure axial runout

Measures the radial runout statically (by contacting individ-

ual points) at any desired element of a shaft with the Z-axis

(length measuring module).

Determine center

Determines the center point of a bore at any desired seg-

ment of a shaft with the R-axis (UTS 80 M module).

• Keys to select measuring tasks (in connection with

the PMS precision measuring spindle)

Determine cone angle

Computes the cone angle from two diameter measurements

taken with the X-axis (diameter measuring module) at two

different Z-positions of the same shaft segment and taking

the Z-distance between the mesurements into consideration.

Symmetry function

Determines the center point between two measuring points,

either relatively, i. e. as half the distance between the two

measuring points, or absolutely, i. e. as the distance to the

selected reference point. The desired option can be selected

using the keys of the function key bar assigned to the corre-

sponding pictograph.

Calculate axis

Calculates a reference axis from two or more radial runout

measurements on different shaft elements.

• Keys for deleting/accepting measured values

Key for starting data transfer and for selecting the data to

be transferred. The data are written to the file ACTUPART.

TXT and stored in the export/import memory. In order to be

able to transfer data, a computer must already be connected

to the MarCheck USB-B interface. If the key is held down,

the following pictographs are displayed:

Switch it off, press the key and hold it down aS least 3

seconds. Then the pictograph is shown on the display. The

instrument is switched off after the related key on the func-

tion key bar is pressed.

In measuring mode

• Confirms the selected function

• Accepts the measured value

In the menu

• Selects a menu option

• Accepts an entered numerical value


MarShaft MAN SeriesMarCheck hardware operating elements

• Keys for deleting/accepting measured values

In different situations this key has different functions:

• During a measurement

Cancels the measurement

• After the measurement

Deletes one or more measured values; the related

options are displayed as pictographs in the display and

selected by pressing the related key on the function key

bar.

• In the menu

Returns from a submenu to the higher level menu; any

changed settings do not become effective; any input

made is discarded.

• During data input

Deletes the most recently entered character and moves

the input indicator one position to the left.

• DisplayFig. 1

Display and function key bar

(standard view for MarShaft instruments)

1 Function key bar

2 Pictograph box

3 Measured value list

4 Measuring axes box

5 Information box

• Keys for setting and calibration tasks

Starts the function for calibrating the probe(s). (5, Abb. 4).

Opens the menu catalog where basic settings can be made.

Multiplies the measured value (e. g. the diameter) with a

factor that can be freely entered (e. g. 0.5) to calculate a

specific feature (the radius in the case mentioned). An "*n"

will be displayed in the measuring axes box.

• Bar graph key

Displays the measured value sequence graphically during a

measurement. This is particularly helpful for dynamic mea-

surements such as radial runout and axial runout and for

searching for the reversing point.

• Cursor keys

, , ,

• Switching between the active axes (with and )

• Pages through the measured values displayed in sets of 5 (with

for up and for down)

• Pages through the menu (with and either 1 line up or

down, respectively, with and at the beginning or the

end of the menu catalog)

• Moves the input indicator (with and either 1 line up or

down, respectively, with and either one position to the

left or right)

• Program menu key

Opens the menu catalog with functions required for setting,

processing and starting measuring programs.

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Accessories

Calibration shaft L = 582 mm, D = 25 mm to 110 mm

Order no. 5360531

Application

• For MarShaft MAN 800, 1200, 1600 and 2000

• Checking of diameter measuring station DMS 120

to 220

• Checking of length probe LTS 100

• Adjustment of fixed tailstock or the precision mea-

suring spindle PMS

• Calibration of measuring station UTS 80-M for radi-

us measurements

Design and technical data

• Calibration shaft with centering bore for mounting

between centers

• 6 calibration Ø: 25, 60, 60, 110, 80, 40 mm

• 14 calibration lengths: 37, 52, 112, 127, 201, 216,

312, 327, 419, 434, 521, 549, 563 and 583 mm

• Delivery including works certificate traceable back

to national standards

Calibration shaft L = 300 mm, D = 25 mm to 110 mm

Order no. 5360532

Application

• For MarShaft MAN 400

• Checking of diameter measuring station DMS 120

to 220

• Checking of length probe LTS 100

• Adjustment of fixed tailstock or the precision mea-

suring spindle PMS

• Calibration of measuring station UTS 80-M for radi-

us measurements

Design and technical data

• Calibration shaft with centering bore for mounting

between centers

• 6 calibration Ø: 25, 60, 60, 110, 80, 40 mm

• 10 calibration lengths: 37, 52, 86, 101, 165, 180, 238,

266, 280 and 300 mm

• Delivery including works certificate traceable back

to national standards


MarShaft MAN SeriesAccessories

1 MarShaft MAN carriage support

Order No. 5360050

• Provided for holding one additional measuring

module with coupling to the measuring car-

riage

2 MarShaft MAN measuring carriage

Order No. 5360051

• Provided for holding two additional measuring

modules

• Incl. measuring system (with calibration data

memory / correction value Z-axis). Drive for

measuring carriage with measuring force facil-

ity and automatic measuring value acquisition

(in connection with MarCheck II)

Accessories: Fine adjustment (5360525) for exact

positioning of the Zaxis (in connection with a cam-

era system, for example)

3 Protection V-blocks for basic unit with center peak

100 mm

Order No. 5360052

• Protects the instrument bed and workpieces

from damages when inserting or removing the

specimen

Design

Grey plastic with fixation in T-slot

4 Protection V-blocks for basic unit with center peak

150 mm

Order No. 5360053

• Protects the instrument bed and workpieces from

damages when inserting or removing the speci-

men

Design

Grey plastic with fixation in T-slot

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2

3

4


5 Probe for lengths measurements LMS 100

Order No. 5360058

• Mechanical right / left contacting for lengths

measurements on plain surfaces (front faces or

recesses etc.)

• Lateral measuring system for axial run-out

measurements

• Travel distance: 100 mm

• Weight: 4 kg

6 Length Measurement Probe LTS 100

Order No. 5360563

• Mechanical right/left probing for length mea-

surement on flat contact surfaces

• Probe tips of hardened steel

• Travel length: 100 mm

• Weight: 1.5 kg

7 Probe for length measurements LTS 70-P

Order No. 5360064

• Mechanical right / left contacting for lengths

measurements on plain surfaces (front faces or

recesses etc.), pivotable

• Steel probe tips (hardened)


• Weight: 1.5 kg

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Universal sliding probe UTS 90-M

incl. calibration data storage

Order No. 5360590

• Universal measuring station with various measuring

possibilities, such as run-out, axial run-out, round-

ness, eccentricity, stroke of camshafts

• Error limit: (1+L/100) x L = Travel distance in mm

Design

• Ball-guided slide with integrated measuring system.

• Possibility to hold measuring inserts with 4, 8 and

12 mm shank dia.

• Drive by control knob

• Measuring force can be provided in both directions

• Delivery incl. standard measuring insert Ø 5 mm

• Integrated measuring system, resolution depending

on the display unit used (standard 0.001 mm)


• Measuring force: 2.5 N

• Weight: 2.0 kg

Probe for internal measurements ITS 100

Order No. 5360067

Application

• Measurement of internal depths and internal dis-

tances in hollow shafts, bores and leading edges in

housing

Design

• Probe with slideway.

• With receiver bore 7 mm for tracing rod

(outside Ø 7 mm), including tracing rod

(length 250 mm).


• Weight: 0.9 kg


Diameter measuring station DMS 120

Order No. 5360560

• Measuring range: 0 mm to 120 mm

• Weight: 3.9 kg


Order No. 5360561



Order No. 5360562


Note: Diameter measuring stations DMS 120, DMS 140,

DMS 160 are used for centric shafts (ø).

• The measuring bracket can be locked, for concen-

tricity measurements in conjunction with the Mar-

Check and the precision measuring spindle

• Outside and recess diameters on shafts of max.

160 mm (depending on size).

• Run-out, taper measurements (optional)

• Error limit: (0.8 + L/100) x µm, L = Travel distance in

mm

Design

• Ball-guided support with measuring system.

(Resolution is adjustable and depends on evaluation

electronics, standard adjustment 1 μm)

• Ball-guided measuring probe, measuring force 1 N,

probe and anvil with carbide knife edges

Diameter measuring station DMS 120 with rope drive

Order No. 5360586



Order No. 5360587



Order No. 5360588


Note: The diameter measuring station with rope drive

is used for excentric diameters.

• Error limit: (0.8 + L/100) x µm, L = Travel distance in

mm

Diameter measuring station DMS 220-1K

without knife edges Order No. 5360082

• Outside and recess diameters on shafts measure-

ment of centric diameters (1 measuring channel)


• Error limit: (2+L/100) x µm, L = Travel distance in

mm

Diameter measuring station DMS 220-2K

without knife edges Order No. 5360083

• Measurement of centric and excentric diameters

• Measurement of crankshafts (main bearings, pin

bearings, pin radius and hub radius and hub offset)

• Weight: 6 kg



Lapping device for DMS SH 100

Order No. 5360090

Lapping device for DMS SH 150

Order No. 5360100

Precision measuring spindle PMS 100 with shaft encoder

Order No. 5360500

Precision measuring spindle PMS 150 with shaft encoder

Order No. 5360501

Application

For holding various workpiece seats, angle measure-

ments

Design

• Connecting flange with pivot bearing

• Center height 100 mm or 150 mm

• Accuracy of run-out < 0.002 mm

• Shaft encoder (resolution 0.01° / 0.001°)

• Motor drive, disconnectable by notch lever

• Basic body with sliding block guidance for T-slot

DIN 650-10H8 (center height 100), 14H8 (center

height 150)

• Weight: 11 kg (center height 100),

15 kg (center height 150)

Optionen

Center point 60° Ø 2-45 mm Order No. 5360536

Retaining bolt for PMS Order No. 5360572

For reliable fixation of the specimen for angle mea-

surements

Self-centering chuck Ø 100 mm Order No. 5360573

• Outside diameter: 100 mm

• Clamping width: 100 mm

• Weight: 5.0 kg

• Run-out adjustable

Permanent magnet Ø 100 mm Order No. 5360574

• Receiver bore Ø 10H7, depth 12 mm

• Weight: 2.7 kg

Holding adapter MK 2 Order No. 5360575

For holding centers with location taper MK 2


Tailstock, stationary

Center height 100 mm, without center

Order No. 5360210

Design

• Female taper MK 2

• Center height 100 mm

• Sliding block guidance for T-slot acc. to DIN 650-10H8

• Mounted on the left side of the machine bed • Weight: 3.6 kg

Tailstock, movable probe


Order No. 5360208

Design

• Probe with hand lever actuation, female taper

MK 2, adjustable clamping force

• The probe can be locked in lifted condition

• Center height: 100 mm

• Sliding block guidance for T-slot acc. to

DIN 650 –10H8

• Rapid displacement of the tailstock by means of

eccentric clamping lever

• Optional calibration disk for checking and calibra-

tion of the diameter measuring station and probe

for length measurements. Inscription with actual

size diameter and width of the calibration disk

• Mounted on the right side of the machine bed

• Weight: 5.4 kg

Tailstock, movable probe

center height 150 mm, without center

Order No. 5360211

Design

• Probe with hand lever actuation, female taper MK 2


• Sliding block guidance for T-slot acc. to

DIN 650 –14H8



• Optional calibration disk for checking and calibra-

tion of the diameter measuring station and of the

probe for length measurements

• Inscription with actual size diameter and width of

the calibration disk

• Mounted on the left side of the machine bed

• Weight: 12 kg


Tailstock, stationary


Order No. 5360213

Design

• Female taper MK 2

• Center height: 150 mm

• Sliding block guidance for T-slot acc. to DIN 650-14H8



• Fixed on the left side of the machine bed

• Weight: 12 kg

Calibration disk for Ø and length Ø58 w=5.2,

center height 100

Order No. 5360564

Calibration disk for Ø and length Ø99 w=8.2,

center height 150

Order No. 5360565

• Calibration: Probe for length mesaurements LTS 100

• Application: UTS 90, LMS 100 (length measurement)

• Diameter measuring modules DMS 120 and 220

(diameter measurement)


Center Dia. 2 – 39 mm

Order No. 5360214

• Location taper MK 2


Order No. 5360215



Order No. 5360216


• Rotating

• Center angle 60°

• Accuracy of runout 0.002 mm



Order No. 5360217


• Rotating

• Accuracy of runout 0.003


Order No. 5360218


• Rotating



Order No. 5360219


• Rotating


Hollow center for parts without centering.

Dia. 20 – 45 mm

Order No. 5360220


• Both sides opened for contacting plain surfaces of

the workpiece



Hollow center for parts without centering

Dia. 6 – 20 mm

Order No. 5360221


• Both sides opened for contacting plain surfaces of

the workpiece

Rotating center with interchangeable inserts

Order No. 5360222

• Location taper MK 2 for holding in the tailstock


Hollow center Ø = 5 – 20 mm

Order No. 5360223

Hollow center Ø = 18 – 45 mm

Order No. 5360224


V-block clamping device SH 100 mm

Order No. 5360225

Application

• Clamping device for shafts and similar parts with

diameters from 8 – 60 mm

Design

• Clamping height 100 mm

• Cast body with two interchangeable clamping

V-blocks and rapid displacement

• Clamping finger clamped to the clamping axis and

pivotable

• Clamping by a knurled threaded sleeve, pivotable

around the Y-axis

• Weight: 3.8 kg

V-block clamping device SH 150 mm

Order No. 5360226

Application

• Clamping device for shafts and similar parts with

diameters from 8 – 60 mm

Design

• Clamping height 150 mm

• Cast body with two interchangeable clamps

V-blocks and rapid displacement

• Clamping finger clamped to the clamping axis and

pivotable

• Clamping by a knurled threaded sleeve, pivotable

around the Y-axis

• Weight: 6 kg

V-block for predepositing of workpieces

Center height 100 mm

Order No. 5360227

Application

• For predepositing of workpieces onto the

MarShaft MAN

Design


• The predepositing V-blocks are height adjustable

and therefore suited for shafts dia. 20 – 80 mm

• Delivery in pairs


V-block for predepositing of workpieces center

height 150 mm

Order No. 5360228

Application


MarShaft MAN

Design



and therefore suited for shafts dia. 30 – 100 mm


Predepositing V-block with spindle adjustment

center height 150 mm

Order No. 5360229

Application


MarShaft MAN

Design


via a threaded spindle and therefore suited for

shafts dia. from 20 – 80 mm




MarShaft MAN SeriesOptical measuring system for MarShaft MAN with center height 150 mm

Together with the evaluation software, the optical

measuring system OMS 120 enables the measurement

of geometry elements that cannot be traced or evalu-

ated with the tactile probes of MarShaft MAN.

The operating concept is optimized for direct use in the

production line and can be easily operated without any

metrological knowledge.

The specimen contour is depicted with the silhouette

method on the camera chip and displayed on the moni-

tor. For the detailed and accurate depiction, high-qual-

ity telecentric optical components are used. The corre-

sponding workpiece contour is only roughly positioned

in the image fi eld of the camera. Final position in Z or

X direction is not required.

The software has quick measuring functions that auto-

matically evaluate the relevant feature results for the

current measuring task.

Quick measuring functions

• Groove

• Chamfer

• Radius

• Line

• Intersection line-line

A fast measuring function evaluates several feature re-

sults simulataneously. The relevent results can be se-

lected for measuring records or data transfer.

With these functions, most of the measuring tasks car-

ried out on shafts can be quickly and easily.

For measuring tasks that are not covered by the quick

measuring functions, numerous manual evaluation

functions are available.

OMS 120 S 5360595

for transmission shafts and camshafts

OMS 120 C 5360596

for crankshafts

Technical data

• Travel path in X-direction 120 mm

• Measuring value resolution 0.001 mm


� � ��

Mahr GmbH

Carl-Mahr-Straße 1, 37073 Goettingen, GermanyReutlinger Str. 48, 73728 Esslingen, Germany

Phone +49 551 7073-800, Fax +49 551 7073-888

[email protected], www.mahr.de

Partner of manufacturing companies worldwide.

CLOSE to our customers.

© Mahr GmbH

We reserve the right to make changes to our products, especially due to technical improvements and further developments. All illustrations and technical data are therefore without guarantee.

3764313 | 04.2018

Got QUESTIONS? Want more INFORMATION?

Call us at +49 (0) 551 7073 800, or email us at [email protected]

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