Post on 02-Apr-2018
transcript
Smart Systems Integration
in Industrie/y 4.0
Christoph Rathfelder HSG-IMIT,
Institut für Mikro- und Informationstechnik
der Hahn-Schickard-Gesellschaft
für angewandte Forschung e.V.
HSG-IMIT - Dr. Christoph Rathfelder - Smart Systems and Industrie 4.0 1
Cees Lanting
CSEM,
Centre Suisse d'Electronique et
Microtechnique SA
WG Smart Manufacturing
HSG-IMIT
2 HSG-IMIT - Dr. Christoph Rathfelder - Smart Systems and Industrie 4.0
Institut für Mikro- und Informationstechnik der Hahn-Schickard-Gesellschaft für angewandte
Forschung e.V. (HSG-IMIT)
Non-profit research transfer center
Research and development of micro systems
Prof. Dr. R. Zengerle, Prof. Dr. Y. Manoli
Founded: 1988
Locations: Villingen-Schwenningen & Freiburg, Germany
Employees: 105 FTE (2012)
Budget: € 11.2 millions (2012)
Research and technological areas:
• Silicon micro technology
• Sensors and systems
• Microfluidics
• Lab-on-a-Chip
History of Industrie 4.0 in Germany
2011 • Start as part of Germany‘s Hightech Strategy 2020
• Mainly driven by IT research
2012
• First draft published by
• Forschungsunion
• National Academy of Science and Engineering
2013
• Final version published
• Foundation of the I-4.0 platform (www.plattform-i40.de)
• About 200 Mio € direct funding
• Additional funding for related topics
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4th Industrial Revolution • Networking
• Decentralization
• Individualization / Batch size 1
Cellulare Transport System
Frauenhofer IML (2011)
iBin bin
Wuerth Industrie (2013)
The fourth Industrial Revolution
HSG-IMIT - Dr. Christoph Rathfelder - Smart Systems and Industrie 4.0
First PLC
Modicon 084 (1969)
First Kuka
Robot (1973)
3rd Industrial Revolution • Automation
• Digitalization
• Use of information technology
Production Line of
Ford Model T (1913)
2nd Industrial Revolution • Mass production and production line
• Electrical energy
• Steel
First Newcomen
steam-engine (1712)
1st Industrial Revolution • Mechanical machines (e.g., weaving loom)
• Steam-power
4
E
iBin bin
Wuerth Industrie (2013)
4th Industrial Revolution • Networking
• Decentralization
• Cyber Physical Systems
Cellulare Transport System
Frauenhofer IML (2011)
Different Types of Optimization
HSG-IMIT - Dr. Christoph Rathfelder - Smart Systems and Industrie 4.0
First PLC
Modicon 084 (1969)
First Kuka
Robot (1973)
3rd Industrial Revolution • Automation
• Digitalization
• Use of information technology
Production Line of
Ford Model T (1913)
2nd Industrial Revolution • Mass production and production line
• Electrical energy
• Steel
First Newcomen
steam-engine (1712)
1st Industrial Revolution • Mechanical machines (e.g., weaving loom)
• Steam-power
4th Industrial Revolution • Optimization of products
• Individualization
• Consideration of product life-cycle
• Optimization of production process
• Integration über Unternehmens-
und Aufgabengrenzen hinweg
• Adaptive production
3rd Industrial Revolution • Optimization of work tasks
• Automation
• IT-based planning and data exchange
2nd Industral Revolution
• Optimization of production process
• Division of work
• Standardization / Mass production
1st Industrial Revolution • Optimization of work tasks
• Machines supporting craftsmen
• „New“, non-human/animal energy
5
Drivers of industrial revolutions
Life-cycle phases
HSG-IMIT - Dr. Christoph Rathfelder - Smart Systems and Industrie 4.0
Design Planning Production Maintenance
& Service Disposal
4th Revolution
(Communication and data exchange)
Information Technology
3rd Revolution
(Automation technology)
Electrical Engineering
2nd Revolution
(Optimization / Division of work)
Mechanical Engineering
1st Revolution
(Use of machines)
Mechanical
Engineering
6
Industrie 4.0 affects all Layers
Business Processes
• OnDemand-Production
• Multiplicity of Variants
Design
• Intelligent Products (Memory)
• Communication and Interaction
Production Process
• Dynamic, decentralized Planning and Execution
• Adaptive Processes
Mechanical Engineering & Systems Engineering
• Communication Interfaces
• Flexibility and Adaptability of Systems
HSG-IMIT - Dr. Christoph Rathfelder - Smart Systems and Industrie 4.0 7
Integration is in the Core
Vertical integration
HSG-IMIT - Dr. Christoph Rathfelder - Smart Systems and Industrie 4.0
Vert
ical
inte
gra
tio
n
Intelligent
Products &
Packaging Machinery Infrastructure
Supplier,
Inventory &
Supply Chain
Transport
Systems Logistics Engineering
Field Layer
Communication Layer
IT-Systeme
Business Processes
8
Integration is in the Core
Horizontal integration across multiple value chains
HSG-IMIT - Dr. Christoph Rathfelder - Smart Systems and Industrie 4.0
Machinery
Intelligent
Products &
Packaging Infrastructure
Supplier,
Inventory &
Supply Chain
Transport
Systems Logistics
Horizontal integration of process, data, and companies
Engineering
9
Micro-technology for mineaturization and integration
Industrie 4.0 combines
different Disciplines
HSG-IMIT - Dr. Christoph Rathfelder - Smart Systems and Industrie 4.0
Information and communication
technology
Mechanical and
electronical engineering
Production technology
and processes
Industry
4.0
10
Smart / Intelligent Systems
and Industrie 4.0
HSG-IMIT - Dr. Christoph Rathfelder - Smart Systems and Industrie 4.0 11
Where Smart Systems can Support:
How to make Products intelligent?
How to make Machines/Production intelligent?
How to support the Worker?
How to close the gap between Sensors (MST) and the IT world?
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Sensors in the Production
HSG-IMIT - Dr. Christoph Rathfelder - Smart Systems and Industrie 4.0 13
Internet
Cloud
Examples of projects with smart
systems in an industrial environment
• Ultrasonic based localisation
• Calibration free
• OnBoard data processing
Project eCults
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Examples of projects with smart
systems in an industrial environment
• Energy metering in production plants
• Energy autonomous sensor nodes
• Mineaturized, wireless sensors
Project MIKOA
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Examples of projects with smart
systems in an industrial environment
• Complete wireless Sensorsystem
• Energy harvester inside
• Detection of vibrations patterns
Project EASYS-WSN
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Bildquellen: www.mstbw.de
Examples of projects with smart
systems in an industrial environment
• Integrated sensor system
• Detection and logging of shocks during transportation Improved quality in the logistic chain
Project ShockLog
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Examples of projects with smart
systems in an industrial environment
• Using smart sensor systems for improved human machine interaction
New Human Machine Interaction
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Ultrasonic Sensor
Sensor wristlet for
gesture recognition
Shoe mounted IMU
for indoor navigation
Towards Industry 4.1 ?
• How to ensure the worker well-being and productiveness?
• How to increas productivity and quality by taking care of the workers?
• How to increase the worker satisfaction?
Integrating the worker
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Be careful to not act as Big Brother!
Texttiles with
integrated sensors
• Detecting the stress
level
• Detecting dangerous
situations
• Monitor the working
conditions
Machines interacting
with the worker
• Monitor forces
• New interaction
styles