Post on 05-Jan-2022
transcript
ii,52 ii,56 ii,58 ii,60 ii,62 ii,64 ii,66 ii,68 ii,70 ii,72 ii,74 ii,76 ii,78 ii,80 ii,82 ii,84 ii,86 ii,88 ii,90 ii,98ii,54ii,52 ii,56 ii,58 ii,60 ii,62 ii,64 ii,66 ii,68 ii,70 ii,72 ii,74 ii,76 ii,78 ii,80 ii,82 ii,84 ii,86 ii,88 ii,90 ii,98ii,54 iiiii,52 ii,56 ii,58 ii,60 ii,62 ii,64 ii,66 ii,68 ii,70 ii,72 ii,74 ii,76 ii,78 ii,80 ii,82 ii,84 ii,86 ii,88 ii,90 ii,98ii,54 www.baumueller.de
70 80 90 100
LSE – LSM – LSC be in motion be in motion be in motion
Linear Motors13,750 14,000 14,250 14,500 14,750
2 2.02 2.04 2.06 2.08 2.10 2.12 2.14 2.16 2.18 2.20 2.22 2.24 2.26 2.28 2.30 2.32 2.34 2.36 2.38 2.40 2.42 2.44 2.46 2.48 2.50 2.52 2.56 2.58 2.60 2.62 2.64 2.66 2.68 2.70 2.72 2.74 2.76 2.78 2.80 2.82 2.84 2.86 2.88 2.90 2.982.542.52 2.56 2.58 2.60 2.62 2.64 2.66 2.68 2.70 2.72 2.74 2.76 2.78 2.80 2.82 2.84 2.86 2.88 2.90 2.982.54
14,75011,750 12,750 13,750
14,450 14,550 14,650Baumüller linear motors were designed as direct drives with synchronous motors. Customized motor concepts can be created using a modular system, meaning that Baumüller linear motors can achieve maximum thrust forces of up to 14,750 N
11,000 12,000 13,000 14,000 15,000
Baumüller DirectMotion GmbH –Force, dynamic response and precision that‘ll inspire you!
Our service
Thanks to beneficial innovations and optimum quality in the area of direct-drive technology, we have become
a preferred business partner of the machine manufacturing industry. Based upon long-term cooperation with
our business partners, we work together with them to find the best possible solutions based on our modular
systems. We‘re familiar with the challenges our customers face and provide you with customized solutions.
Baumüller is a pioneer in the field of direct-drive technology and has many years of experience in researching,
developing and producing linear motor technology. The direct drive components by Baumüller facilitate
maximum integration of the drive technology into the plant and machine components.
2.52 2.56 2.58 2.60 2.62 2.64 2.66 2.68 2.70 2.72 2.74 2.76 2.78 2.80 2.82 2.84 2.86 2.88 2.90 2.982.54 32.52 2.56 2.58 2.60 2.62 2.64 2.66 2.68 2.70 2.72 2.74 2.76 2.78 2.80 2.82 2.84 2.86 2.88 2.90 2.982.54 www.baumueller.com 32.56 2.60 2.62 2.64 2.66 2.68 2.76 2.86 2.982.52 2.982.52 2.56 2.982.56 2.58 2.982.58 2.60 2.982.60 2.62 2.982.62 2.64 2.982.64 2.66 2.982.66 2.68 2.982.68 2.70 2.982.70 2.72 2.982.72 2.74 2.982.74 2.76 2.982.76 2.78 2.982.78 2.80 2.982.80 2.82 2.982.82 2.84 2.982.84 2.86 2.982.86 2.88 2.982.88 2.90 2.982.90 2.982.54 2.98www.baumueller.com 2.98www.baumueller.com 2.98
11,000 12,000 13,000 14,000 15,000
The time to switch to direct-drive technology has come
Lower maintenance costs, higher speeds and resulting greater productivity are just a few reasons to
make the change. Additional reasons include the greater fl exibility with format and product changes
and maximum repetition and precision with unbeatable dynamic response. Linear direct-drive technology
offers enormous potential for increasing performance.
Conventional linear technology Dynamic direct-drive technology
The advantages of linear direct-drive technology at a glance
Property Advantage to the customer
Very high standard stiffness
Very high precision
Shorter cycle times
Less wear, as there is no coupling
High degree of integration into the machine
Fewer components
Multiple forcers possible on a single axis
Improved product quality
Less waste
Greater profi tability
Increased productivity
Maintenance-free
Greater machine availability
Less space required for the drive technology
Less maintenance required
Less machine downtime
Offset-compensation possible
Increased productivity
New production possibilities
Product advantage
Zero backlash
Dynamic response
Direct load connection
Compact packaging size
Simple design
High variability
BaumüllerLinear Motors
4 4.02 4.04 4.06 4.08 4.10 4.12 4.14 4.16 4.18 4.20 4.22 4.24 4.26 4.28 4.30 4.32 4.34 4.36 4.38 4.40 4.42 4.44 4.46 4.48 4.50 4.52 4.56 4.58 4.60 4.62 4.64 4.66 4.68 4.70 4.72 4.74 4.76 4.78 4.80 4.82 4.84 4.86 4.88 4.90 4.984.544.52 4.56 4.58 4.60 4.62 4.64 4.66 4.68 4.70 4.72 4.74 4.76 4.78 4.80 4.82 4.84 4.86 4.88 4.90 4.984.54
The technology of linear motors
In simplified terms, the basic design of a synchronous linear motor can be imagined as a rotary
synchronous motor that has been cut open along the longitudinal axis and unwound flat.
Here, the coil of the linear motor corresponds to the stator of a rotary motor and is comprised of an iron
core and three-phase winding. The magnet way with the steel carrier and affixed permanent mag-
nets can be seen as being equivalent to the rotor.
Components and complete axes
Baumüller synchronous linear motors are Component motors available as iron-core and iron-less versions.
The primary part and secondary part motor components are supplied as individual components and
allow the user to design the linear motor in the machine or system. The linear motor is then an integral
component of the machine.
Design and functional principle
With a synchronous linear motor, force is generated in a way that corresponds to the torque generation of
a rotary synchronous motor.
There are two versions, depending on the application:
The coil moves, while the secondary is fixed in place (moving coil). This is the predominant arrangement
part used.
The primary part is fixed in place, and the magnet way moves (moving magnet). This is often used in vertical
applications where the mass of the primary, but not it’s own weight, has to be moved against the force of gravity.
Coil
Magnet way
Linear guides
Linear scale
Cable chain
Slide
Basement
A complete linear axis consists
of the following components: Magnet way
CoilSlide
Cable
Linear guides
Linear scale
Basement
4.52 4.56 4.58 4.60 4.62 4.64 4.66 4.68 4.70 4.72 4.74 4.76 4.78 4.80 4.82 4.84 4.86 4.88 4.90 4.984.54 54.52 4.56 4.58 4.60 4.62 4.64 4.66 4.68 4.70 4.72 4.74 4.76 4.78 4.80 4.82 4.84 4.86 4.88 4.90 4.984.54 www.baumueller.com
A complete linear axis consists
of the following components:
LSE10 — The customized solution
The LSE 10 motor series is characterized by its high continuous forces and an extremely compact design.
Thanks to theses features, it is ideal for use in applications in extremely confined spaces. LSE 10 linear
motors are also available with water cooling for applications with maximum continuous load require-
ments, alternating loads or high processing forces.
The three-phase synchronous motors are comprised of a coil with a wound, fully encapsulated lamination
stack and a magnet way.
By arranging the magnet way one next to another, traverse paths of any length can be implemented.
Advantages
Modular system
Minimum latching forces thanks to oblique magnets
High speed and acceleration
High thrust force
Multiple coils possible on a single magnet way
Optional stainless-steel cover of the magnet way
Arrangement of the secondaries next to one another
possible
Degree of protection to IP65 for all motor components
Insulation class F
Customer benefit
Cost optimized solution
High product quality
Increased productivity
High flexibility
Makes use possible in a wide variety of
ambient conditions
Stroke of any length possible
The winding is designed for a DC link voltage of 540 V as standard, but can be modified for single-phase
connection or a DC link voltage of 310 V.
6 6.02 6.04 6.06 6.08 6.10 6.12 6.14 6.16 6.18 6.20 6.22 6.24 6.26 6.28 6.30 6.32 6.34 6.36 6.38 6.40 6.42 6.44 6.46 6.48 6.50 6.52 6.56 6.58 6.60 6.62 6.64 6.66 6.68 6.70 6.72 6.74 6.76 6.78 6.80 6.82 6.84 6.86 6.88 6.90 6.986.546.52 6.56 6.58 6.60 6.62 6.64 6.66 6.68 6.70 6.72 6.74 6.76 6.78 6.80 6.82 6.84 6.86 6.88 6.90 6.986.54
Order code LSE10 — Ordering information — Coil
Note:
Standard cable version: 1.5 meter cable, fl ying leads. Any other lengths and versions must
be specifi ed in plain language when ordering.
Order example:
LSE10W 0814-40-5
Iron-core linear synchronous coil of series 10, convection-cooled, 65 mm wide, 542
mm long, vmax at Fmax is 4.0 m/s, DC link voltage is 540 V.
LSE10W 0814-20-5
Iron-core linear synchronous coil of series 10, water-cooled, 75 mm wide,
542 mm long, vmax at Fmax is 2.0 m/s, DC link voltage is 540 V.
Note:
The individual secondaries can be arranged next to one another for longer paths. The individual
lengths are multiples of the pole pair width.
Order examples:
LSM10 0615
Linear synchronous magnet way of series 10, 60 mm width, 144 mm length (two pole pairs).
LSM10 1630
Linear synchronous magnet way of series 10, 160 mm width, 288 mm length (four pole pairs).
Order code LSM10 — Ordering information — Magnet way
LSEL: LinearS: SynchronousE: Iron-core
Series/Release 10:Pole distribution 36 mm
Cooling methodG: Closed (convection cooling)W: Water cooling
DC link voltage5: UZK = 540 V3: UZK = 310 V
Speed vmax at Fmax Standard 20 = 2.0 m/sXX = User-specifi c
Coil length in pole quantityLength in mm Quantity Pole x pole width + 38 mme.g. 14: 14 x 36 mm + 38 mm = 542 mm
Coil width (dependent on cooling type)
e.g. LSE 10 G 06xx = 65 mme.g. LSE10 W 06xx = 75 mmWidth W = G + 10 mm!
LSML: LinearS: SynchronousM: Magnet way (secondary)
Series/Release 10: For primary type LSE10
Width of magnet way i.e. 06: For magnet way 06
Length of magnet way15: 144 mm22: 216 mm30: 288 mm60: 576 mmPole pair width: 72 mm
6.52 6.56 6.58 6.60 6.62 6.64 6.66 6.68 6.70 6.72 6.74 6.76 6.78 6.80 6.82 6.84 6.86 6.88 6.90 6.986.54 76.52 6.56 6.58 6.60 6.62 6.64 6.66 6.68 6.70 6.72 6.74 6.76 6.78 6.80 6.82 6.84 6.86 6.88 6.90 6.986.54 www.baumueller.com 7 6.986.52 6.986.52 6.56 6.986.56 6.58 6.986.58 6.60 6.986.60 6.62 6.986.62 6.64 6.986.64 6.66 6.986.66 6.68 6.986.68 6.70 6.986.70 6.72 6.986.72 6.74 6.986.74 6.76 6.986.76 6.78 6.986.78 6.80 6.986.80 6.82 6.986.82 6.84 6.986.84 6.86 6.986.86 6.88 6.986.88 6.90 6.986.90 6.986.54 6.98www.baumueller.com 6.98www.baumueller.com 6.98
4.8
7.8
10.8
13.7
19.8
25.5
6.2
10.0
13.9
17.9
25.5
33.1
8.3
13.5
18.6
23.5
34.3
44.6
10.3
16.8
23.5
29.8
42.5
55.8
20.8
34.3
47.0
59.5
89.3
111.6
0.8
1.2
1.6
1.9
2.7
3.3
1.0
1.5
2.0
2.4
3.3
4.2
1.4
2.0
2.6
3.1
4.4
5.5
1.7
2.4
3.2
3.9
5.4
6.8
3.3
4.8
6.2
7.5
10.8
13.1
182
254
326
398
542
686
182
254
326
398
542
686
182
254
326
398
542
686
182
254
326
398
542
686
182
254
326
398
542
686
LSE10G XXXX
530
840
1160
1470
2100
2730
740
1180
1620
2060
2930
3810
1060
1680
2310
2930
4180
5430
1370
2180
2990
3800
5430
7050
2880
4580
6270
7970
11360
14750
110
160
210
250
340
430
150
220
280
340
460
590
210
300
390
470
640
810
270
380
500
600
830
1040
550
780
1000
1210
1650
2080
1804
2706
3608
4510
6314
8118
2514
3771
5028
6286
8800
11314
3580
5369
7159
8949
12529
16108
4645
6967
9290
11612
16257
20902
8791
13187
17583
21979
30770
39561
3.68
3.79
3.85
3.89
3.95
3.92
3.46
3.55
3.62
3.65
3.67
3.67
3.27
3.39
3.41
3.40
3.50
3.50
3.14
3.27
3.33
3.33
3.34
3.39
3.05
3.20
3.20
3.20
3.38
3.26
2.01
1.97
1.99
1.97
2.02
1.95
2.01
1.98
2.02
2.02
2.00
1.99
2.00
2.01
1.99
1.97
2.03
2.01
1.98
2.00
2.03
2.00
1.98
2.01
1.96
2.03
1.99
1.97
2.10
1.98
LSE10G 0804
LSE10G 0806
LSE10G 0808
LSE10G 0810
LSE10G 0814
LSE10G 0818
LSE10G 1004
LSE10G 1006
LSE10G 1008
LSE10G 1010
LSE10G 1014
LSE10G 1018
LSE10G 1304
LSE10G 1306
LSE10G 1308
LSE10G 1310
LSE10G 1314
LSE10G 1318
LSE10G 1604
LSE10G 1606
LSE10G 1608
LSE10G 1610
LSE10G 1614
LSE10G 1618
LSE10G 3204
LSE10G 3206
LSE10G 3208
LSE10G 3210
LSE10G 3214
LSE10G 3218
85
85
85
85
85
85
105
105
105
105
105
105
135
135
135
135
135
135
165
165
165
165
165
165
325
325
325
325
325
325
3.1
4.6
6.1
7.6
10.6
13.6
3.9
5.9
7.8
9.7
13.6
17.5
5.2
7.8
10.4
12.9
18.1
23.2
6.5
9.7
12.9
16.1
22.5
28.9
13.4
20.0
26.6
33.2
46.3
59.5
Rated current
In
[A]
Imax
[A]
FAttr.
[N]
Trust force
FN
[N]
Fmax
[N]
Speed
v(Fnom)
[m/s]
v(Fmax)
[m/s]
Width
b1
[mm]
l1
[mm]
MassLength
Type
Primary part
[kg]
As of this size, data for air gap of 1.0 mm
As of this size, data for air gap of 0.6 mm
All LSE10G XXXX are 42 mm high 1 With a DC link voltage of 540 V DC 2 With an ambient temperature of 40°C without other cooling surfaces and a temperature increase of 100 K
8 8.02 8.04 8.06 8.08 8.10 8.12 8.14 8.16 8.18 8.20 8.22 8.24 8.26 8.28 8.30 8.32 8.34 8.36 8.38 8.40 8.42 8.44 8.46 8.48 8.50 8.52 8.56 8.58 8.60 8.62 8.64 8.66 8.68 8.70 8.72 8.74 8.76 8.78 8.80 8.82 8.84 8.86 8.88 8.90 8.988.548.52 8.56 8.58 8.60 8.62 8.64 8.66 8.68 8.70 8.72 8.74 8.76 8.78 8.80 8.82 8.84 8.86 8.88 8.90 8.988.54
Type
LSE10G 0804
LSE10G 0806
LSE10G 0808
LSE10G 0810
LSE10G 0814
LSE10G 0818
LSE10G 1004
LSE10G 1006
LSE10G 1008
LSE10G 1010
LSE10G 1014
LSE10G 1018
LSE10G 1304
LSE10G 1306
LSE10G 1308
LSE10G 1310
LSE10G 1314
LSE10G 1318
LSE10G 1604
LSE10G 1606
LSE10G 1608
LSE10G 1610
LSE10G 1614
LSE10G 1618
Dimensions LSE10G 08xx — 16xx
Y
25
45
65
80
L01
182
254
326
398
542
686
182
254
326
398
542
686
182
254
326
398
542
686
182
254
326
398
542
686
L03
43
31
43
31
31
31
43
31
43
31
31
31
43
31
43
31
31
31
43
31
43
31
31
31
X01
85
105
135
165
n_max
2
4
5
7
10
13
2
4
5
7
10
13
2
4
5
7
10
13
2
4
5
7
10
13
(no chain measure)
(no chain measure)
8.52 8.56 8.58 8.60 8.62 8.64 8.66 8.68 8.70 8.72 8.74 8.76 8.78 8.80 8.82 8.84 8.86 8.88 8.90 8.988.54 98.52 8.56 8.58 8.60 8.62 8.64 8.66 8.68 8.70 8.72 8.74 8.76 8.78 8.80 8.82 8.84 8.86 8.88 8.90 8.988.54 www.baumueller.com
Type
LSE10G 3204
LSE10G 3206
LSE10G 3208
LSE10G 3210
LSE10G 3214
LSE10G 3218
Dimensions LSE10G 32xx
Y
240
nx_max
1
2
3
4
6
8
ny_max
3
Y1
80
X01
325
L01
182
254
326
398
542
686
10 10.02 10.04 10.06 10.08 10.10 10.12 10.14 10.16 10.18 10.20 10.22 10.24 10.26 10.28 10.30 10.32 10.34 10.36 10.38 10.40 10.42 10.44 10.46 10.48 10.50 10.52 10.56 10.58 10.60 10.62 10.64 10.66 10.68 10.70 10.72 10.74 10.76 10.78 10.80 10.82 10.84 10.86 10.88 10.90 10.9810.5410.52 10.56 10.58 10.60 10.62 10.64 10.66 10.68 10.70 10.72 10.74 10.76 10.78 10.80 10.82 10.84 10.86 10.88 10.90 10.9810.54
Installation drawing LSE10G 08xx — 16xx
Installation drawing LSE10G 32xx
Main connection –
Pin assignment
The connector size is deter-
mined by the maximum
current Imax of the motor
used. Poles of the female
main connectors:- +
2 1
W
V
U
A
B C
D
3
41
SJ
SJ
KTY 84
KTY 84
SJ
SJ
KTY 84
KTY 84
Label
U
green/yellow
V V
W W W
red
black
white
yellow
U
green/yellow
V V
W W W
red
black
white
yellow
Size 1
Imax < 30 A
Size 1.5
Imax < 75 A
Pin
1
3
4
A
B
C
D
1
3
4
+
-
1
2
View of contact side of female connector
Signal
Phase U
Protective ground connector
Phase V
Phase W
+
-
Phase U
Protective ground connector
Phase V
Phase W
+
-
- +
2 1
W
V
U
A
B C
D
3
41
SJ
SJ
KTY 84
KTY 84
SJ
SJ
KTY 84
KTY 84
Label
U
green/yellow
V V
W W W
red
black
white
yellow
U
green/yellow
V V
W W W
red
black
white
yellow
Size 1
Imax < 30 A
Size 1.5
Imax < 75 A
Pin
1
3
4
A
B
C
D
1
3
4
+
-
1
2
View of contact side of female connector
Signal
Phase U
Protective ground connector
Phase V
Phase W
+
-
Phase U
Protective ground connector
Phase V
Phase W
+
-
10.52 10.56 10.58 10.60 10.62 10.64 10.66 10.68 10.70 10.72 10.74 10.76 10.78 10.80 10.82 10.84 10.86 10.88 10.90 10.9810.54 1110.52 10.56 10.58 10.60 10.62 10.64 10.66 10.68 10.70 10.72 10.74 10.76 10.78 10.80 10.82 10.84 10.86 10.88 10.90 10.9810.54 www.baumueller.com 1110.56 10.60 10.62 10.64 10.66 10.68 10.76 10.86 10.9810.52 10.9810.52 10.56 10.9810.56 10.58 10.9810.58 10.60 10.9810.60 10.62 10.9810.62 10.64 10.9810.64 10.66 10.9810.66 10.68 10.9810.68 10.70 10.9810.70 10.72 10.9810.72 10.74 10.9810.74 10.76 10.9810.76 10.78 10.9810.78 10.80 10.9810.80 10.82 10.9810.82 10.84 10.9810.84 10.86 10.9810.86 10.88 10.9810.88 10.90 10.9810.90 10.9810.54 10.98www.baumueller.com 10.98www.baumueller.com 10.98
LSE10W 0804
LSE10W 0806
LSE10W 0808
LSE10W 0810
LSE10W 0814
LSE10W 0818
LSE10W 1004
LSE10W 1006
LSE10W 1008
LSE10W 1010
LSE10W 1014
LSE10W 1018
LSE10W 1304
LSE10W 1306
LSE10W 1308
LSE10W 1310
LSE10W 1314
LSE10W 1318
LSE10W 1604
LSE10W 1606
LSE10W 1608
LSE10W 1610
LSE10W 1614
LSE10W 1618
LSE10W 3204
LSE10W 3206
LSE10W 3208
LSE10W 3210
LSE10W 3214
LSE10W 3218
182
254
326
398
542
686
182
254
326
398
542
686
182
254
326
398
542
686
182
254
326
398
542
686
182
254
326
398
542
686
95
95
95
95
95
95
115
115
115
115
115
115
145
145
145
145
145
145
175
175
175
175
175
175
335
335
335
335
335
335
3.8
5.7
7.6
9.5
13.3
17.2
4.9
7.3
9.7
12.1
16.9
21.8
6.4
9.6
12.8
16.0
22.3
28.7
8.0
12.0
15.9
19.8
27.7
35.6
16.4
24.4
32.4
40.4
56.5
72.6
2.89
3.06
3.16
3.20
3.29
3.26
2.79
2.93
3.03
3.08
3.11
3.13
2.70
2.86
2.91
2.91
3.02
3.04
2.62
2.79
2.88
2.89
2.92
2.97
2.60
2.79
2.81
2.82
3.01
2.90
2.01
1.97
1.99
1.97
2.02
1.95
2.01
1.98
2.02
2.02
2.00
1.99
2.00
2.01
1.99
1.97
2.03
2.01
1.98
2.00
2.03
2.00
1.98
2.01
1.96
2.03
1.99
1.97
2.10
1.98
360
510
650
800
1090
1380
490
690
840
1080
1480
1870
680
960
1230
1500
2040
2580
870
1220
1560
1910
2600
3280
1740
2430
3110
3790
5130
6480
530
840
1160
1470
2100
2730
740
1180
1620
2060
2930
3810
1060
1680
2310
2930
4180
5430
1370
2180
2990
3800
5430
7050
2880
4580
6270
7970
11360
14750
4.8
7.8
10.8
13.7
19.8
25.5
6.2
10.0
13.9
17.9
25.5
33.1
8.3
13.5
18.6
23.5
34.3
44.6
10.3
16.8
23.5
29.8
42.5
55.8
20.8
34.3
47.0
59.5
89.3
111.6
2.6
3.8
4.9
6.1
8.4
10.6
3.4
4.8
6.3
7.7
10.6
13.3
4.4
6.3
8.2
9.9
13.8
17.5
5.3
7.7
10.1
12.3
16.8
21.4
10.3
15.0
19.2
23.3
33.2
40.4
1804
2706
3608
4510
6314
8118
2514
3771
5028
6286
8800
11314
3580
5369
7159
8949
12529
16108
4645
6967
9290
11612
16257
20902
8791
13187
17583
21979
30770
39561
As of this size, data for air gap of 0.6 mm
LSE10W XXXX W = water-cooled
As of this size, data for air gap of 1.0 mm
Rated current
In
[A]
Imax
[A]
FAttr.
[N]
Trust force
Fnom
[N]
Fmax
[N]
Speed
v(Fnom)
[m/s]
v(Fmax)
[m/s]
Width
b1
[mm]
l1
[mm]
MassLength
Type
Primary part
[kg]
All LSE10W XXXX are 50 mm high 1 With a DC link voltage of 540 V DC 2 With an ambient temperature of 40°C without other cooling surfaces and a temperature increase of 100 K
12 12.02 12.04 12.06 12.08 12.10 12.12 12.14 12.16 12.18 12.20 12.22 12.24 12.26 12.28 12.30 12.32 12.34 12.36 12.38 12.40 12.42 12.44 12.46 12.48 12.50 12.52 12.56 12.58 12.60 12.62 12.64 12.66 12.68 12.70 12.72 12.74 12.76 12.78 12.80 12.82 12.84 12.86 12.88 12.90 12.9812.5412.52 12.56 12.58 12.60 12.62 12.64 12.66 12.68 12.70 12.72 12.74 12.76 12.78 12.80 12.82 12.84 12.86 12.88 12.90 12.9812.54
Dimensions LSE10W 08XX — 16XX
Y
25
45
65
80
L01
182
254
326
398
542
686
182
254
326
398
542
686
182
254
326
398
542
686
182
254
326
398
542
686
L03
43
31
43
31
31
31
43
31
43
31
31
31
43
31
43
31
31
31
43
31
43
31
31
31
Type
LSE10W 0804
LSE10W 0806
LSE10W 0808
LSE10W 0810
LSE10W 0814
LSE10W 0818
LSE10W 1004
LSE10W 1006
LSE10W 1008
LSE10W 1010
LSE10W 1014
LSE10W 1018
LSE10W 1304
LSE10W 1306
LSE10W 1308
LSE10W 1310
LSE10W 1314
LSE10W 1318
LSE10W 1604
LSE10W 1606
LSE10W 1608
LSE10W 1610
LSE10W 1614
LSE10W 1618
X01
95
115
145
175
n_max
2
4
5
7
10
13
2
4
5
7
10
13
2
4
5
7
10
13
2
4
5
7
10
13
12.52 12.56 12.58 12.60 12.62 12.64 12.66 12.68 12.70 12.72 12.74 12.76 12.78 12.80 12.82 12.84 12.86 12.88 12.90 12.9812.54 1312.52 12.56 12.58 12.60 12.62 12.64 12.66 12.68 12.70 12.72 12.74 12.76 12.78 12.80 12.82 12.84 12.86 12.88 12.90 12.9812.54 www.baumueller.com
Dimensions LSE10W 32X
Y
240
nx_max
1
2
3
4
6
8
ny_max
3
Type
LSE10W 3204
LSE10W 3206
LSE10W 3208
LSE10W 3210
LSE10W 3214
LSE10W 3218
Y1
80
X01
335
L01
192
264
336
408
552
696
14 14.02 14.04 14.06 14.08 14.10 14.12 14.14 14.16 14.18 14.20 14.22 14.24 14.26 14.28 14.30 14.32 14.34 14.36 14.38 14.40 14.42 14.44 14.46 14.48 14.50 14.52 14.56 14.58 14.60 14.62 14.64 14.66 14.68 14.70 14.72 14.74 14.76 14.78 14.80 14.82 14.84 14.86 14.88 14.90 14.9814.5414.52 14.56 14.58 14.60 14.62 14.64 14.66 14.68 14.70 14.72 14.74 14.76 14.78 14.80 14.82 14.84 14.86 14.88 14.90 14.9814.54
62,6
Installation drawing LSE10W 08XX — 16XX
Installation drawing LSE10W 32XX
Main connection –
Pin assignment
The connector size is
determined by the maxi-
mum current Imax of the
motor used. Poles of the
female main connectors:- +
2 1
W
V
U
A
B C
D
3
41
SJ
SJ
KTY 84
KTY 84
SJ
SJ
KTY 84
KTY 84
Label
U
green/yellow
V V
W W W
red
black
white
yellow
U
green/yellow
V V
W W W
red
black
white
yellow
Size 1
Imax < 30 A
Größe 1.5
Imax < 75 A
Pin
1
3
4
A
B
C
D
1
3
4
+
-
1
2
View of contact side of female connector
Signal
Phase U
Protective ground connector
Phase V
Phase W
+
-
Phase U
Protective ground connector
Phase V
Phase W
+
-
- +
2 1
W
V
U
A
B C
D
3
41
SJ
SJ
KTY 84
KTY 84
SJ
SJ
KTY 84
KTY 84
Label
U
green/yellow
V V
W W W
red
black
white
yellow
U
green/yellow
V V
W W W
red
black
white
yellow
Size 1
Imax < 30 A
Größe 1.5
Imax < 75 A
Pin
1
3
4
A
B
C
D
1
3
4
+
-
1
2
View of contact side of female connector
Signal
Phase U
Protective ground connector
Phase V
Phase W
+
-
Phase U
Protective ground connector
Phase V
Phase W
+
-
14.52 14.56 14.58 14.60 14.62 14.64 14.66 14.68 14.70 14.72 14.74 14.76 14.78 14.80 14.82 14.84 14.86 14.88 14.90 14.9814.54 1514.52 14.56 14.58 14.60 14.62 14.64 14.66 14.68 14.70 14.72 14.74 14.76 14.78 14.80 14.82 14.84 14.86 14.88 14.90 14.9814.54 www.baumueller.com
62,6
(no chain measure)
Magnet way LSM10 08xx — 32xx
For a longer traversal path, the magnet way can be arranged next to one another in any length.
The pole width is 36 mm.
l2N
[mm]
144
216
144
216
144
216
144
216
144
216
hM
[mm]
12
12
12
12
12
12
12
12
18
18
Weight
[kg/m]
6.0
6.0
7.6
7.6
10.4
10.4
13.1
13.1
42.7
42.7
Type
LSM10 0815
LSM10 0822
LSM10 1015
LSM10 1022
LSM10 1315
LSM10 1322
LSM10 1615
LSM10 1622
LSM10 3215
LSM10 3222
bM1
[mm]
65
65
85
85
115
115
145
145
310
310
A
[mm]
126
198
126
198
126
198
126
198
126
198
n
[mm]
1
2
1
2
1
2
1
2
2
4
Magnet way
l2SN
[mm]
163.2
235.2
161.1
233.1
160.9
232.9
164.8
236.8
157.7
229.7
bM
[mm]
80
80
100
100
130
130
160
160
330
330
16 16.02 16.04 16.06 16.08 16.10 16.12 16.14 16.16 16.18 16.20 16.22 16.24 16.26 16.28 16.30 16.32 16.34 16.36 16.38 16.40 16.42 16.44 16.46 16.48 16.50 16.52 16.56 16.58 16.60 16.62 16.64 16.66 16.68 16.70 16.72 16.74 16.76 16.78 16.80 16.82 16.84 16.86 16.88 16.90 16.9816.5416.52 16.56 16.58 16.60 16.62 16.64 16.66 16.68 16.70 16.72 16.74 16.76 16.78 16.80 16.82 16.84 16.86 16.88 16.90 16.9816.54
LSC — The iron-less solution
The LSC iron-less linear motors from Baumüller achieve maximum current and force rise. This makes
them ideal for highly dynamic applications with maximum stiffness relative to disturbing forces.
Due to it’s principle of operation, this iron-less linear motor does not apply any forces of attraction
to the guidance system. As no latching forces occur, this motor is able to achieve a unique degree of
synchronicity. The coil is comprised of encapsulated air-core coils of minimal weight.
The U-shaped magnet way can be arranged as desired.
Advantages
Modular system
No cogging
Maximum rates of current and force rise
Customer benefi t
Optimum solution in terms of cost
Increased productivity
Excellent continous movement
16.52 16.56 16.58 16.60 16.62 16.64 16.66 16.68 16.70 16.72 16.74 16.76 16.78 16.80 16.82 16.84 16.86 16.88 16.90 16.9816.54 1716.52 16.56 16.58 16.60 16.62 16.64 16.66 16.68 16.70 16.72 16.74 16.76 16.78 16.80 16.82 16.84 16.86 16.88 16.90 16.9816.54 www.baumueller.com
LSM50 0812
LSM50 0818
LSM50 0830
1,7
3,4
5,1
0,4
0,8
1,2
144
264
384
LSC50G 08XX component
Rated current
IN
[A]
Imax
[A]
260
520
790
Thrust force
60
120
180
Fnom
[N]
Fmax
[N]
3,20
3,20
3,20
0,90
1,00
1,00
Speed
v(Fnom)
[m/s]
v(Fmax)
[m/s]
l1
[mm]
Width Length
LSC50 G 0804
LSC50 G 0808
LSC50 G 0812
0,6
1,2
1,6
Dimensions
[kg]
120
180
300
l1
[mm]
Mass Length
Type
Magnet way
4,6
6,8
11,4
[kg]
Type
Coil
Force
Force-velocity diagram
Speed
vmax
Fmax
Fnom
vnom
Bending radius 10xD = 10x8.5 mm = 85 mm
Motor cable
18 18.02 18.04 18.06 18.08 18.10 18.12 18.14 18.16 18.18 18.20 18.22 18.24 18.26 18.28 18.30 18.32 18.34 18.36 18.38 18.40 18.42 18.44 18.46 18.48 18.50 18.52 18.56 18.58 18.60 18.62 18.64 18.66 18.68 18.70 18.72 18.74 18.76 18.78 18.80 18.82 18.84 18.86 18.88 18.90 18.9818.5418.52 18.56 18.58 18.60 18.62 18.64 18.66 18.68 18.70 18.72 18.74 18.76 18.78 18.80 18.82 18.84 18.86 18.88 18.90 18.9818.54
Drawing: Coil
Drawing: Magnet way
Both sidesBoth sides Both sides
18.52 18.56 18.58 18.60 18.62 18.64 18.66 18.68 18.70 18.72 18.74 18.76 18.78 18.80 18.82 18.84 18.86 18.88 18.90 18.9818.54 1918.52 18.56 18.58 18.60 18.62 18.64 18.66 18.68 18.70 18.72 18.74 18.76 18.78 18.80 18.82 18.84 18.86 18.88 18.90 18.9818.54 www.baumueller.com
Order code LSC50 — Ordering information — Coil
Note:
Standard cable version: 1.5 meter cable, fl ying leads. Any other lengths and versions must be specifi ed in plain
language when ordering.
Order examples
LSC50G 0808-10-5
Iron-core linear synchronous coil of series 50, convection-cooled, 74 mm high, 246 mm long, vmax at
Fmax is 1.0 m/s, DC link voltage is 540 V.
LSC50G 0808-10-3
Iron-less linear synchronous coil of series 50, convection-cooled, 74 mm high, 246 mm long, vmax at
Fmax is 1.0 m/s, DC link voltage is 310 V.
Speed vmax bei Fmax
Standard 10 = 1,0 m/sXX = User-specifi c
Coil length in pole quantityLength in mm Quantity Pole x pole width + 24 mme.g. 08: 8 x 30 mm + 24 mm = 264 mm
LSEL: LinearS: SynchronousE: Iron-core
Series/Release 50: Pole distribution 30 mm
Cooling methodClosed (convection cooling) Height of coil
e.g. 08 = 74 mm
DC link voltage5: UZK = 540 V3: UZK = 310 V
20 20.02 20.04 20.06 20.08 20.10 20.12 20.14 20.16 20.18 20.20 20.22 20.24 20.26 20.28 20.30 20.32 20.34 20.36 20.38 20.40 20.42 20.44 20.46 20.48 20.50 20.52 20.56 20.58 20.60 20.62 20.64 20.66 20.68 20.70 20.72 20.74 20.76 20.78 20.80 20.82 20.84 20.86 20.88 20.90 20.9820.5420.52 20.56 20.58 20.60 20.62 20.64 20.66 20.68 20.70 20.72 20.74 20.76 20.78 20.80 20.82 20.84 20.86 20.88 20.90 20.9820.54
Order code LSM50 — Ordering information — Magnet way
Note:
The individual magnet way can be arranged next to one another for longer paths. Width: 35 mm, height: 67.5
mm.
Order examples:
LSM50 0812
Linear synchronous magnet way of series 50, length: 120 mm.
LSM50 0830
Linear synchronous magnet way of series 50, length: 300 mm.
LSML: LinearS: SynchronousM: Magnet way
Series / Release For coil type LSC 50
Height of magnet wayi.e. for coil 08
Length of magnet way12: 120 mm18: 180 mm30: 300 mm(Pole pair width 60 mm!)
20.52 20.56 20.58 20.60 20.62 20.64 20.66 20.68 20.70 20.72 20.74 20.76 20.78 20.80 20.82 20.84 20.86 20.88 20.90 20.9820.54 2120.52 20.56 20.58 20.60 20.62 20.64 20.66 20.68 20.70 20.72 20.74 20.76 20.78 20.80 20.82 20.84 20.86 20.88 20.90 20.9820.54 www.baumueller.com
Conventional solutions (spindles, belts, chain drives and pneumatic drives) are being replaced in
growing numbers by linear direct-drive technology. Our linear motors are designed as scalable,
modular system components.
You can select a power rating, geometry and design to suit your requirements and create traverse paths
of varying lengths by joining segments in series. Thus, depending on the application, you can create
virtually maintenance-free systems with low upkeep costs.
Factors for success of the Baumüller linear motors:
The tried-and-tested converter and controller technology used in Baumüller rotary drive systems can
be used for linear systems without restriction
Modular system with various motor frame sizes and lengths
Designed to give maximum performance with thrust forces up to 14,750 N and speeds up to 10 m/s
plug & play solutions: Minimizes R&D and assembly costs
Various winding versions for all motor sizes to ensure optimum speed adjustment
Up to IP65 degree of protection for all motor components
Motor winding protected against thermal overload by means of integrated temperature
sensors �(temperature detector and KTY84)
Highly flexible, tension-relieved and screened power cable feed
Repeatability down to 2 µm
Application examplesThe advantage of Baumüller linear direct drives
22 22.02 22.04 22.06 22.08 22.10 22.12 22.14 22.16 22.18 22.20 22.22 22.24 22.26 22.28 22.30 22.32 22.34 22.36 22.38 22.40 22.42 22.44 22.46 22.48 22.50 22.52 22.56 22.58 22.60 22.62 22.64 22.66 22.68 22.70 22.72 22.74 22.76 22.78 22.80 22.82 22.84 22.86 22.88 22.90 22.9822.5422.52 22.56 22.58 22.60 22.62 22.64 22.66 22.68 22.70 22.72 22.74 22.76 22.78 22.80 22.82 22.84 22.86 22.88 22.90 22.9822.54
Features
Variable x/y motion
Zero backlash
High dynamic response
High repeatability
Configurable motion profile
Modular system
Eliminates mechanical
transmission elements
Customer benefit
Offset compensation of x/y axis
High productivity
Format flexibility
Improved product quality
Reduced lifecycle costs
Smaller machine footprint
Lower R&D costs
The fully automatic station is configured with minimal assembly effort via plug & play and requires no
complicated special-purpose machine construction. This reduces your R&D costs. By using direct linear
drives, multiple drill heads or routing heads on a guide can be moved synchronously or independently
of one another.
Application example 1PCB-Drilling and routing machines
22.52 22.56 22.58 22.60 22.62 22.64 22.66 22.68 22.70 22.72 22.74 22.76 22.78 22.80 22.82 22.84 22.86 22.88 22.90 22.9822.54 2322.52 22.56 22.58 22.60 22.62 22.64 22.66 22.68 22.70 22.72 22.74 22.76 22.78 22.80 22.82 22.84 22.86 22.88 22.90 22.9822.54 www.baumueller.com
Increasingly, extremely complex motion sequences must be possible in modern textile machines. Previous
implementations using belts, chains and spindles to generate linear movement are often rejected due to
the lower performance of the system, increased maintenance and cleaning expenditures and a shorter
service life. The linear motors by Baumüller offer an optimum solution for guiding the material.
Advantage to customer in this example application
Optimization of the production sequence through shorter cycle times
In the past, two separate axes were replaced by one axis with two primaries
Reduction of the maintenance expenditure
Its high integration capacity and very compact design enables the linear axis to be easily mounted
into the system and makes it ideal for complex motions.
Large traverse path of 6,000 mm with linear axis easily possible (no swinging up as with toothed
belt or spindle)
Cost-effective version
Format change possible without great expenditure
Application example 2Equippage of the transmission station of a textile machine
24 24.02 24.04 24.06 24.08 24.10 24.12 24.14 24.16 24.18 24.20 24.22 24.24 24.26 24.28 24.30 24.32 24.34 24.36 24.38 24.40 24.42 24.44 24.46 24.48 24.50 24.52 24.56 24.58 24.60 24.62 24.64 24.66 24.68 24.70 24.72 24.74 24.76 24.78 24.80 24.82 24.84 24.86 24.88 24.90 24.9824.5424.52 24.56 24.58 24.60 24.62 24.64 24.66 24.68 24.70 24.72 24.74 24.76 24.78 24.80 24.82 24.84 24.86 24.88 24.90 24.9824.54
Advantage to the customer in this example application
Fulfi llment of the high requirements regarding cleanliness in the foodstuffs industry
Two primaries on the traverse path: save space and reduce costs
Increase of the cycle rate of the machine possible through separate movement of the primaries
By increasing the performance on the linear axis, the performance of other axes could be reduced at
a higher level of machine output
Short traverse paths with a high dynamic response, high positioning exactness and precision
Increase in machine productivity and reduction of maintenance-dependent operating costs and downtimes
Linear direct-drive technology is increasingly being used in the automation process when short
traverse paths with a high dynamic response, high positioning exactness and precision are required.
Again and again, conventional rotary drives are being pushed to their limits in such applications.
Linear direct-drive technology is establishing itself in particular in the areas of servo applications,
such as packaging machines.
Application example 3Packaging machine
24.52 24.56 24.58 24.60 24.62 24.64 24.66 24.68 24.70 24.72 24.74 24.76 24.78 24.80 24.82 24.84 24.86 24.88 24.90 24.9824.54 2524.52 24.56 24.58 24.60 24.62 24.64 24.66 24.68 24.70 24.72 24.74 24.76 24.78 24.80 24.82 24.84 24.86 24.88 24.90 24.9824.54 www.baumueller.com
In a production system with a continuous flow of material, it is necessary to saw while the material is
moving to separate the material. A „flying saw“ is used here. The saw is fastened to a linear slide for
this purpose.
Increasing requirements for the freedom from maintenance and wear and high precision and dynamic
response lead to the ever more frequent generation of translatory movement by linear motors.
In the solution presented, the individual components are designed in the machine and are thus an
integral component of the system.
Advantage for customers in the „flying saw“ example application
Wear and high-maintenance spindle drive has been replaced by maintenance-free linear motor
Greater dynamic response possible thanks to rigid connection
Reduction of the cycle times by a factor of 2 to 3
Integration of the linear motor in the machine saves space
Application example 4„Flying saw“
26 26.02 26.04 26.06 26.08 26.10 26.12 26.14 26.16 26.18 26.20 26.22 26.24 26.26 26.28 26.30 26.32 26.34 26.36 26.38 26.40 26.42 26.44 26.46 26.48 26.50 26.52 26.56 26.58 26.60 26.62 26.64 26.66 26.68 26.70 26.72 26.74 26.76 26.78 26.80 26.82 26.84 26.86 26.88 26.90 26.9826.5426.52 26.56 26.58 26.60 26.62 26.64 26.66 26.68 26.70 26.72 26.74 26.76 26.78 26.80 26.82 26.84 26.86 26.88 26.90 26.9826.54
Notes:
When determining the total mass to be moved, ensure that the mass of the selected motor is also taken into
account, as it affects the maximum and effective forces. If necessary, the required linear motor must be
identified using an iterative process.
In the case of very short traverse paths (less than 35 mm), the determined required effective force
must be multiplied by the value; 2 = 1.42 (derating)!
Iron-core linear motors generate a continually effective force of attraction between the coil and magnet way
when installed, depending on their design. When designing the mechanical structure, in particular
when designing the guidance system and the carriage structure, these forces of attraction are to be
taken into account!
Dimensioning guide for linear motors
The dimensioning of a linear motor does not differ considerably from that of a rotary motor except for a
few particularities.
The kinematic laws for calculating the required speeds, accelerations and forces can be used in a similar way.
Only the equivalences between rotating and linear systems need to be considered.
To design a drive, the mechanical parameters must be known, as must the mass to be moved, the desired
cycle time and the parameters of the motion profile (speeds, accelerations and pause times).
Using this data, the values required for maximum force (mostly for acceleration) and effectiveness can
be determined for the selection of the linear motor.
Using these values, the suitable linear motor can be selected from the catalog.
Linear
Force
Path
Speed
Acceleration
Mass
Rotary
Torque
Angle
Angular speed (or speed)
Angular acceleration
Inertia
�3
�3
�3
�3
�3
26.52 26.56 26.58 26.60 26.62 26.64 26.66 26.68 26.70 26.72 26.74 26.76 26.78 26.80 26.82 26.84 26.86 26.88 26.90 26.9826.54 2726.52 26.56 26.58 26.60 26.62 26.64 26.66 26.68 26.70 26.72 26.74 26.76 26.78 26.80 26.82 26.84 26.86 26.88 26.90 26.9826.54 www.baumueller.com
Balancing weight present? (vertical motion): Yes No
Friction coefficient (dependent upon the guidance system): (with components only)
Project description: What function must be fulfilled?
Application description:
Configuration information
Title
Name
Company
Department
Sector
Country
Mr. Mrs. Dr. Prof.
Address
City, ZIP code
Telephone
Fax
Data recorded by:
Accel time:
Travel time:
Decel time:
Pause time:
Accel time:
Travel time:
Decel time:
Pause time:
Technical data:
{t 1
{t 2
{t 3
{t 4
{t 5
{t 6
{t 7
{t 8
[s]
[s]
[s]
[s]
[s]
[s]
[s]
[s]
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
Load
Processing force
Traversal path
[kg]
[N]
[mm]
Mass of carriage
Width of carriage
Length of carriage
[kg]
[mm]
[mm]
Speed [m/s]:
Number of cycles or duty time:
v_max, traversal
Per hour
v_max, return
Or in %
Max. acceleration [m/s²]
Ambient temperature [°]
Motion level: Horizontal Vertical Angle [°]
Electrical connection: Free cable end (standard with components) Cable length in meters:
Cable exit: Right Left Special
Traversal Return traversal
28 28.02 28.04 28.06 28.08 28.10 28.12 28.14 28.16 28.18 28.20 28.22 28.24 28.26 28.28 28.30 28.32 28.34 28.36 28.38 28.40 28.42 28.44 28.46 28.48 28.50 28.52 28.56 28.58 28.60 28.62 28.64 28.66 28.68 28.70 28.72 28.74 28.76 28.78 28.80 28.82 28.84 28.86 28.88 28.90 28.9828.5428.52 28.56 28.58 28.60 28.62 28.64 28.66 28.68 28.70 28.72 28.74 28.76 28.78 28.80 28.82 28.84 28.86 28.88 28.90 28.9828.54
Proximity switch: (standard inductive type IFFM-08P17A&)
Desired protection class:
Number of required drives:
Limit switch (quantity, exact position)
Reference switch (exact position)
Cooling: Convection cooling (standard) Water-cooled Externally ventilated
Cable chain: Yes No (standard)
Addl. cables in cable chain Yes No Diameter(s) Ø
Comments on cable chain
Horizontal/vertical mounting
position
Holding brake: (Without standard) No Yes
Mayr ROBA linear stop type 381 size 4 Single holding force: 2,500 N Double holding force: 5,000 N
Customer-specific brake
Position measurement/ElectronicsController: Speed Position Force
Position measurement: Incremental Absolute
Controller: LE100 MSA111 TTK70
Repeatability [mm]
accuracy [mm]
Drive amplifier, type:
Control:
Bus interface:
Mounting conditions: (esp. cooling surface of primary)
Ambient conditions:Cooling: Clean room Clean
Dust Chips
Dampness Other
28.52 28.56 28.58 28.60 28.62 28.64 28.66 28.68 28.70 28.72 28.74 28.76 28.78 28.80 28.82 28.84 28.86 28.88 28.90 28.9828.54 2928.52 28.56 28.58 28.60 28.62 28.64 28.66 28.68 28.70 28.72 28.74 28.76 28.78 28.80 28.82 28.84 28.86 28.88 28.90 28.9828.54 www.baumueller.com
Sketch/Drawing:
Additional forces, force acting points, load connection etc.
Business data:Price range:
Desired delivery timeframe:
Competitors:
Latest offer submission date:
Order type: Individual order Subsequent orders
Standard-production machine Yes Nein
Estimated total potential Euros per year
Baumüller DirectMotion GmbHOstendstraße 80
90482 Nürnberg
Telefon: +49 (0)911-5432-0
Telefax: +49 (0)911-5432-568
30 30.02 30.04 30.06 30.08 30.10 30.12 30.14 30.16 30.18 30.20 30.22 30.24 30.26 30.28 30.30 30.32 30.34 30.36 30.38 30.40 30.42 30.44 30.46 30.48 30.50 30.52 30.56 30.58 30.60 30.62 30.64 30.66 30.68 30.70 30.72 30.74 30.76 30.78 30.80 30.82 30.84 30.86 30.88 30.90 30.9830.5430.52 30.56 30.58 30.60 30.62 30.64 30.66 30.68 30.70 30.72 30.74 30.76 30.78 30.80 30.82 30.84 30.86 30.88 30.90 30.9830.54
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
22 33 44 55 66 77 88 99
11
News from the pioneer of direct drive technology: We present to you the new alignable
drive system b maXX 5000 as supplement of our successful b maXX 4000 range. The new
range offers a performance spectrum of 1 kW to 35 kW in a rack system. With power
supplied and regenerative systems, b maXX 5000 can be use worldwide as an energy effi cient
drive system. With its Connect Drive System, which enables you to commission our drives
effi ciently and economically, it displays the perfect expansion of our existing product range.
b maXX — Unachieved dynamics and compactness5000
Baumüller has been setting a new standard with the converters and controllers of the b maXX series. This drive generation was developed to meet current and future worldwide requirements for auto-mation technology. b maXX constitutes the basis for fi ve different product series when it comes to both simple and complex automation solutions.
30.52 30.56 30.58 30.60 30.62 30.64 30.66 30.68 30.70 30.72 30.74 30.76 30.78 30.80 30.82 30.84 30.86 30.88 30.90 30.9830.54 3130.52 30.56 30.58 30.60 30.62 30.64 30.66 30.68 30.70 30.72 30.74 30.76 30.78 30.80 30.82 30.84 30.86 30.88 30.90 30.9830.54 www.baumueller.com
11 12 13 14 15 16 17 18 19 20 21
b maXX — Modular, scalable, openBaumüller’s approved automation and drive solution b maXX can be adapted to the
corresponding demands with respect to performance and equipment through its modu-
larity and fl exibility. b maXX 4000 offers a power spectrum from 1,1 kW up to 315 kW with
different cooling concepts, such as air and water cooling or cold plate variants. With the
series b maXX 4100 a regenerative system is at your disposal, which inserts itself smoothly
into the automation solution b maXX. Functional safety relay integrated into the drive
available as an option. The peak load and rated load devices (b maXX 4600, b maXX 4700)
supplement the proven bmaXX series and are available in fi ve frame sizes. Whether you
need maximum output for continuous operation or only for short durations, the b maXX
series offers a customized drive solution for every application.
4000
b maXX — Versatile mini servo controllerThe servo inverter b maXX 3300 is a high-quality servo controller with integrated
position control for power ratings up to 5 kW. b maXX 3300 excels through its compact,
space-saving design. The fi eld-oriented control provides for excellent performance.
Higher-level speed and position control ensure dynamic and exact positioning. The servo
controller is specifi cally designed for operation with the DSD 28–100 servomotors and the
pancake and linear motor series from Baumüller. Functional safety features integrated into
the drive are available, as is a manual control device.
3300
b maXX — Compact mini servo controllerb maXX 2000 rounds off the converter and controller generation b maXX at the lower end of the
power range. The mini servo controller b maXX 2400 (< 60V) is specifi cally designed for opera-
tion with the DSD 28–36 servomotors and the pancake and linear motor series from Baumüller.
2000
b maXX — Highly effi cient frequency converterFor a vector control of standard electric motors Baumüller added an high-effi cient and
easy to operate frequency converter into the program: The b maXX 1000 is available in
three sizes with capacity ranges from 0.2 to 11 kW. An integrated EMV fi lter and various
protection and overload monitoring functions ensure a troublefree operation. An exten-
sive control and data management system ensures a continuously and exact overview of
the current drive status.
1000
DSDI/DSMI Motorswith integrated control and power electronicsThe model ranges DSDI and DSMI are servo motors with integrated control and power electronics.
These servo drive meet the requirements of modern, decentralized drive architectures in
automation. The DSDI is a highly dynamic motor and the DSMI is a high torque servo drive.
Power range 170-385 W (0.23-0.52 hp), speeds up to 4000 rpm, protection rating up to IP65
32 32.02 32.04 32.06 32.08 32.10 32.12 32.14 32.16 32.18 32.20 32.22 32.24 32.26 32.28 32.30 32.32 32.34 32.36 32.38 32.40 32.42 32.44 32.46 32.48 32.50 32.52 32.56 32.58 32.60 32.62 32.64 32.66 32.68 32.70 32.72 32.74 32.76 32.78 32.80 32.82 32.84 32.86 32.88 32.90 32.9832.5432.52 32.56 32.58 32.60 32.62 32.64 32.66 32.68 32.70 32.72 32.74 32.76 32.78 32.80 32.82 32.84 32.86 32.88 32.90 32.9832.54
135 200 260 315 400400Baumüller offers an extremely wide range of synchronous and asynchronous motors with shaft heights from 28 mm to 400 mm and many different cooling methods.
DS/DA — General purpose servo motorsThe servo motor for all applications with strict energy efficiency requirements.
Type DS: Sizes 45, 56, 71, 100, 132, 160 and 200, power range 0.25 – 290 kW (0.33 – 389 hp),
speeds up to 6000 min-1, unventilated IP54, ventilated IP23/IP54, water-cooled IP54.
Type DA: Sizes 100, 132, 160, 180, 225 and 280, power range 3.5 – 400 kW (4.7 – 536 hp),
speeds up to 3000 min-1, ventilated IP23/IP54, water-cooled IP54.
DSC — Compact servo motorsThe DSC 45-100 is a series of high-torque servo motors that are up to 30% more compact than
conventional servo designs.
Sizes 45, 56, 71 and 100, power range 0.5-18 kW (0.67-24,1 hp), speeds up to 4000 min-1,
up to IP65 type of protection
32.52 32.56 32.58 32.60 32.62 32.64 32.66 32.68 32.70 32.72 32.74 32.76 32.78 32.80 32.82 32.84 32.86 32.88 32.90 32.9832.54 3332.52 32.56 32.58 32.60 32.62 32.64 32.66 32.68 32.70 32.72 32.74 32.76 32.78 32.80 32.82 32.84 32.86 32.88 32.90 32.9832.54 www.baumueller.com
DSD — Dynamic servo motorsThe servo motors for highly dynamic applications with the highest
requirements of acceleration capacity and the best start-stop qualities.
Sizes 28, 36, 45, 56, 71 and 100, power range 0.28-37 kW (0.38-49.6 hp), speeds up to 6000 min-1,
up to IP65 type of protection
DSP — For high speed performanceFor applications requiring high rotary speeds, DSP motors complete the existing DSC range,
covering nominal rotary speeds of up to 6000 min-1.
Sizes 45, 56, 71, 100, speeds up to 6000 min-1, up to IP65 type of protection
DST — Powerful high torque motorsThe high-torque motor DST2 for application with maximum torque requirements.
Sizes 135, 200, 260, 315 and 400, power range 2.7-320 kW (3.6-429 hp), speeds up to 1500 min-1,
torque up to 32,900 Nm, IP54 type of protection, water-cooled
GDM & DSM — Disc motorsBaumüller offers a wide range of disc rotors for use in a large number of different applications
where installation space is at a premium.
GDM DC disc motors: Power range 16-3000 W (0.02-4 hp)
DSM brushless disc motors: Power range 180-6300 W (0.24-8.4 hp)
DSA external rotor motorsExternal rotor motors save energy due to their high effi ciency rate. Also available are kit solutions
for customer-specifi c installation.
Stator diameter from 74 to 180 mm, performance range from 100 to 300 W (0.13-0.40 hp)
BPx — Baumüller Planetary Gear SeriesThe BPx planetary gear series in combination with our standard DS/DSD/DSC servo motors
are ideally suited for applications with high demands on torque and dynamic.
Baumüller Linear drivesThe linear motor components LSE10/LSM10 can achieve maximum thrust forces of up to 14.750 N.
Customized motor concepts can be realized using a modular system.
DSDI/DSMI motorswith integrated control and power electronicsThe model ranges DSDI and DSMI are servo motors with integrated control and power electronics.
These servo drive meet the requirements of modern, decentralized drive architectures in
automation. The DSDI is a highly dynamic motor and the DSMI is a high torque servo drive.
Power range 170-385 W (0.23-0.52 hp), speeds up to 4000 rpm, protection rating up to IP65
34 34.02 34.04 34.06 34.08 34.10 34.12 34.14 34.16 34.18 34.20 34.22 34.24 34.26 34.28 34.30 34.32 34.34 34.36 34.38 34.40 34.42 34.44 34.46 34.48 34.50 34.52 34.56 34.58 34.60 34.62 34.64 34.66 34.68 34.70 34.72 34.74 34.76 34.78 34.80 34.82 34.84 34.86 34.88 34.90 34.9834.5434.52 34.56 34.58 34.60 34.62 34.64 34.66 34.68 34.70 34.72 34.74 34.76 34.78 34.80 34.82 34.84 34.86 34.88 34.90 34.9834.54
1
PROPROG ProSafety ProDrive ProCAM ProEtherCATProViz
The more intuitive the engineering, the more efficient will be the automation solution. ProMaster allows you to introduce new machine concepts to the marketplace more quickly and you systematically increase the added value of your machine.
Technology Motion Control Motion Control Safety
Configuration management
XML
Tools
Reuse
Knowledge
Added value
ProMaster — An integrated engineering Framework
Consistent machine configuration, parametrization, programming and diagnosis are the fundamental
aspects for a machine-oriented application. The implementation of the independent standards such as
Motion Control functionalities in accordance with PLCopen or EtherCAT field bus are used.
Your knowledge is managed in the form of parameters and functions in data-sets and libraries —
over the entire machine life cycle.
Thanks to ProMaster you can concentrate on your core competence — your machine.
34.52 34.56 34.58 34.60 34.62 34.64 34.66 34.68 34.70 34.72 34.74 34.76 34.78 34.80 34.82 34.84 34.86 34.88 34.90 34.9834.54 3534.52 34.56 34.58 34.60 34.62 34.64 34.66 34.68 34.70 34.72 34.74 34.76 34.78 34.80 34.82 34.84 34.86 34.88 34.90 34.9834.54 www.baumueller.com
Operating and visualizing with the bmaxx HMI
The bmaxx HMI model range is designed for special automation requirements.
The web-based visualization with the HMIs equipped with a 3.5 inch to 15 inch display
meets all the requirements of control panels and visualization. The user-friendly and
intelligently designed control and visualization tool ProViz which is integrated in the
Baumüller Engineering Framework, Pro Master, allows the machine to be adapted to
every production process.
b maXX drivePLC — Drive-Integrated Control System
The b maXX drivePLC makes the drive intelligent. The control system intelligence
direct on the drive offers the facility of gaining very rapid access to the set value
and actual value of the drive regulator. This allows the function of the drive to
be expanded by complex motion control, technological and control functions.
This guarantees rapid and economical applications.
The b maXX drivePLC is fully integrated in the Engineering Framework ProMaster.
Here you have access to all applications for the creation of the machine/plant
topology, the fi eld bus and I/O confi gurators as well as applications such as the
IEC 61131-3 programming environment PROPROGwt III, the cam disk editor ProCAM
and others. A b maXX local drivePLC is available for applications on the local axis.
b maXX Controller PLC — Modular and Safe
The b maXX Controller PLC consistently implements the concept of scalability and mo-
dularity for fl exible individual adapting by the mechanical engineer. Thus the b maXX
PLC02-Safe has extended the standard motion control range by a two-channel safety
control system that fulfi ls the requirements of IEC61508 to SIL3 and EN 13849 to PL e.
This is the fi rst certifi cated EtherCAT Motion Control PLC with integrated safety function.
b maXX-PCC — PC based PLC
The calculation performance of an industrial PC in combination with a powerful PLC
supplements the range of control systems with a reliable and innovative platform.
It is equipped with components of the highest level of performance and is based on
open standards in the fi elds of automation and IT. Multi-core processor architecture
provides decisive advantages for automation solutions: various different functions
can be distributed and the calculation performance can be allocated to the various
tasks. It therefore not only fulfi ls the high real-time requirements of calculation-
intensive applications in a control system, it also takes on additional tasks such as
visualization or IT linking on a platform. Both box and panel versions are available.
ii ii,02 ii,04 ii,06 ii,08 ii,10 ii,12 ii,14 ii,16 ii,18 ii,20 ii,22 ii,24 ii,26 ii,28 ii,30 ii,32 ii,34 ii,36 ii,38 ii,40 ii,42 ii,44 ii,46 ii,48 ii,50 ii,52 ii,56 ii,58 ii,60 ii,62 ii,64 ii,66 ii,68 ii,70 ii,72 ii,74 ii,76 ii,78 ii,80 ii,82 ii,84 ii,86 ii,88 ii,90 ii,98ii,54ii,52 ii,56 ii,58 ii,60 ii,62 ii,64 ii,66 ii,68 ii,70 ii,72 ii,74 ii,76 ii,78 ii,80 ii,82 ii,84 ii,86 ii,88 ii,90 ii,98ii,54ii,52 ii,56 ii,58 ii,60 ii,62 ii,64 ii,66 ii,68 ii,70 ii,72 ii,74 ii,76 ii,78 ii,80 ii,82 ii,84 ii,86 ii,88 ii,90 ii,98ii,54
70 80 90 100
be in motion be in motion be in motion be in motion
2.213.en.11/12.10E
11/12
All data/information and particulars given in this brochure is non-binding customer information, subject to constant further development and continuously updated by our permanent alteration service. Please note that all particulars/figures/information is current data at the date of printing. These particulars are not legally binding for the purpose of measurement, calculation or cost accounting. Prior to using any of the information contained in this brochure as a basis for your own calculations and/or applications, please inform yourself about whether the information you have at your disposal is up to date. Therefore, no liability is assumed for the correctness of the information.
Responsible for content: Baumüller Nürnberg GmbH Ostendstraße 80–90 90482 Nürnberg T: +49 (0) 911 5432 - 0 F: +49 (0) 911 5432 - 130 www.baumueller.com Baumüller Anlagen-Systemtechnik GmbH & Co. KG Ostendstraße 84 90482 Nürnberg T: +49 (0) 911 54408 - 0 F: +49 (0) 911 54408 - 769 Baumüller Reparaturwerk GmbH & Co. KG Andernacher Straße 19 90411 Nürnberg T: +49 (0) 911 9552 - 0 F: +49 (0) 911 9552 - 999 Baumüller DirectMotion GmbH Ostendstraße 80 90482 Nürnberg Location Bad Gandersheim: Flugplatzweg 2 37581 Bad Gandersheim T: +49 (0) 5382 9805- 0 F: +49 (0) 5382 9805 - 55
Headquarters Subsidiaries
Baumüller Nürnberg GmbHOstendstraße 80-90, 90482 Nürnberg T: +49 (0) 911 5432 - 0, F: +49 (0) 911 5432 - 130www.baumueller.com
Baumüller Anlagen-Systemtechnik GmbH & Co. KGOstendstraße 84, 90482 Nürnberg T: +49 (0) 911 54408 - 0, F: +49 (0) 911 54408 - 769www.baumueller.com
Baumüller Reparaturwerk GmbH & Co. KGAndernacher Straße 19, 90411 Nürnberg T: +49 (0) 911 9552 - 0, F: +49 (0) 911 9552 - 999www.baumueller-services.com
Baumüller DirectMotion GmbHOstendstraße 80, 90482 Nürnberg Standort Bad Gandersheim: Flugplatzweg 2, 37581 Bad Gandersheim T: +49 (0) 5382 9805 - 0, F: +49 (0) 5382 9805 - 55 www.baumueller.com Nürmont Installations GmbH & Co. KG Am Keuper 14, 90475 Nürnberg T: +49 (0) 9128 9255 - 0, F: +49 (0) 9128 9255 - 333 www.nuermont.com
ArgentinaMektron Ingenieria y desarrollo, Maza 1452 C.A.B.A., Buenos Aires T: +54 11 4931 8721, F: +54 11 4931 8721
AustraliaBaumüller Australia Pty. Ltd. 19 Baker Street, Botany NSW 2019, Sydney T: +61 2 83350 - 100, F: +61 2 83350 - 169
Austria Baumüller Austria GmbH Schärdinger Straße 13, 4061 Pasching T: +43 (0) 7229 22822-0, F: +43 (0) 7229 22822-32
BrazilNC Service Indústria e Comércio Ltda. Av. Marcos Penteado de U.Rodrigues, 1119-Sala 1905 CEP 06460-040 Barueri - Tamboré T: +55 (11) 4134-0502, F: +55 (11) 4195-2479
ChinaBaumueller Automation Equipment Trading (Shanghai) Co., Ltd. T20-3, No. 258 Jinzang Road Jinqiao Export Processing Zone, Pudong, 201206 Shanghai, T: +86 (0) 21 5031 0336, F: +86 (0) 21 5031 6106
ChinaBeijing Yanghai Automation Technology Co., Ltd. Room 1008, No.7, Huaqing Business Building, Huaqing Garden, Wudaokou, Haidian District, 100083 Beijing T: +86 (0) 10 8286 7980, F: +86 (0) 10 8286 7987
France Baumüller France S.à.r.l. Parc Saint Exupéry 6 bis, rue Maryse Bastié, 69500 Bron T: +33 (0) 4 3724 0900, F: +33 (0) 4 7826 3420
FranceBaumüller France S.à.r.l. 9 rue de la Durance, 67100 Strasbourg T: +33 (0) 3 8840 1251, F: +33 (0) 3 8840 0724
Germany Sales office Dresden Baumüller Nürnberg GmbH Fritz-Reuter-Str. 34a, 01097 Dresden T: +49 (0) 911 5432-515, F: +49 (0) 911 5432-99518
Germany Sales office GriesheimBaumüller Nürnberg GmbH Waldstraße 1, 64347 Griesheim T: +49 (0) 6155 8430 - 0, F: +49 (0) 6155 8430 - 20
Germany Sales office Langenhagen Baumüller Nürnberg GmbH Bohlenweg 10, 30853 Langenhagen T: +49 (0) 511 771 968 - 0, F: +49 (0) 511 771 968 - 77
Germany Sales office Nürnberg Baumüller Nürnberg GmbH Ostendstraße 80-90, 90482 Nürnberg T: +49(0)911 5432-501, F: +49(0)911 5432-510
Germany Sales office Velbert Baumüller Nürnberg GmbH Sontumer Str. 18, 42551 Velbert T: +49 (0) 2051 80858 - 0 F: +49(0)2051 80858 - 15
Germany - FreibergNürmont Installations GmbH & Co. KG Am Junger Löwe Schacht 11, 09599 Freiberg T: +49 (0) 3731 3084 - 0, F: +49 (0) 3731 3084 - 33
Germany - KamenzBaumüller Reparaturwerk GmbH & Co. KG Nordstraße 57, 01917 Kamenz T: +49 (0) 3578 3406 - 15, F: +49 (0) 3578 3406 - 50
Germany - MünchenBaumüller Reparaturwerk GmbH & Co. KG Meglingerstraße 58, 81477 München T: +49 (0) 89 748 898 - 0, F: +49 (0) 89 748 898 - 55
Germany - NeuruppinNürmont Installations GmbH & Co. KG Alfred-Wegener-Straße 15, 16816 Neuruppin T: +49 (0) 3391 40597 - 0, F: +49 (0) 3391 40597 - 19
Germany - RossauBaumüller Anlagen-Systemtechnik GmbH & Co. KG Am Rossauer Wald 7, 09661 Rossau T: +49 (0) 37207 6508 - 10, F: +49 (0) 37207 6508 - 61
Great Britain Baumüller (UK) Ltd. Unit 9 Rugby Park, Bletchley Road Heaton Mersey Industrial Estate Heaton Mersey, Stockport SK4 3EJ T: +44 (0) 1614 3278 - 24, F: +44 (0) 1614 3284 - 93
IndiaBaumüller India Pvt. Ltd. „Kavi“ – Survey-94/7, Plot-38, Paud Road, Bhusari Colony, Kothrud, 411038 Pune T: +91 20 401603 33, F: +91 20 254241 79
Israel SERVI-TECH LTD. 48d HaHaroshet St. Building 34/10 P.O.B 6371, Ind. Zone Carmiel 20651 T: +972-4-9589550, F: +972-4-9589551
ItalyBaumüller Italia S.r.l. Viale Italia 12, 20094 Corsico (Mi) T: +39 02 45100 - 181, F: +39 02 45100 - 426
NetherlandsBaumüller Benelux B.V. Regenbeemd 6, 4825 AT Breda T: +31 (0) 76 5717111, F: +31 (0) 76 5871211
PolandMekelburger Polska Ul. Kóscielna 39 F/3, 60537 Poznán T: +48 601 87 87 03, F: +48 (0) 61 8481 520
RussiaProSensor Zavodskaya Street 1B building 2 124365 Moscow, Zelenograd T: +7 495 6428 476, F: +7 495 6428 477
Slovenia, CroatiaBaumüller Dravinja d.o.o. Delavska cesta 10, 3210 Slovenske-Konjice T: +386 3 75723 - 00, F: +386 3 75723 - 32/33
South AfricaMotion Tronic cc Unit 18 Wareing Park, 3610 Pinetown T: +27 31 7011620, F: +27 86 6150597
South Korea Bomac Systems 417 Yucheon Factophia, 196 Anyang-7 dong, Mananku, Anyangsi, Kyungkido 430-017 T: +82 31 467 - 2030, F: +82 31 467 - 2033
South Korea HYUNWOO CORPORATION 273Changgok-Ri, Paltan-Myeon, Kyunggi-Do T: +82-10-7734-3073
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SwitzerlandBaumüller Swiss AG Oberwiesenstrasse 75, 8500 Frauenfeld T: +41 (0) 52 723 28 - 00, F: +41 (0) 52 723 28 - 01
ThailandMr. Tom Sale and Service Co., Ltd. 39/9 Moo 1, Tepkanjana Rd., Tambol Nadee Amphur Muang, 74000 Samutsakorn T: +66 34 854932-4, F: +66 34 854935
TurkeyBaumüller Motor Kontrol Sistem San. ve Tic. Ltd. Sti. Girne Mah., Kücükyali Is Merkezi, B Blok No. 12 Maltepe, 34852 Maltepe – Istanbul T: +90 216 519 - 9071, F: +90 216 519 - 9072
USABaumueller-Nuermont Corp. 1858 S. Elmhurst Road, Mount Prospect, IL 60056 T: +1 847 956-7392, F: +1 847 956-7925
USABaumueller-Nuermont Corp. 1555 Oakbrook Drive Suite 120, Norcross, GA 30093 T: +1 678 291-0535, F: +1 678 291-0537
USABaumueller-Nuermont Corp. 429 B Hayden Station Road, Windsor, CT 06095 T: +1 860 243-0232, F: +1 860 286-3080
Venezuela, Colombia, EcuadorNimbus International 6861 SW 196th Ave, Ste. 304, Pembroke Pines, FL 33332, USA T: +1 954 252 9242; F: +1 954 252 5372