Post on 26-Jan-2021
transcript
General Catalogue
Edition 2013/10
2
Dire
ctory
Clamping Rail System SL 08034 - 44
Dividing Head
Centric Clamping Fixture
Clamping Rail System SL 120
ZeroPoint Clamping System
48 - 53
45 - 47
24 - 33
4 - 23
Contents
Automation54 - 55
3
Cont
ents
ZeroPoint C
Reducing set-up timesIncreasing productivity
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t Clamping System
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The universal construction kit for production
Zeropoint Clamping System Field of application
ZeroClamp can be applied in every production department
Units for turning operations are balanced to ensure smooth performance
Special clamping cones are free from play for low-vibration ´chatter free operation´
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Milling, Turning, Eroding, Measuring, Grinding or Presetting
Erosion: no functional problems caused by immersion in dielectric fl uid
Measuring: Zeropoint accurary supports all metrology functions
Zeropoint Clamping System Field of application
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ZeroPoint Clamping System Clamping Pot
All components made of stainless steel orcorrosion resistant steel
Air connection for release
Locking unit
Wear-free technologyA standard air hose is applied to the unit´s clamping plates for workpiece loading and unloading. Spring design provides clamping force.
Radial springEmbedded in NBR
Centrical clamping ringA high precision hardened steel cone
Clamping pot body
Clamping pot cover
Only 6 bar compressed air required to unfasten the clamping studsLocking achieved via spring accumulator
• 25 kN retention force (clamping pot 0 120), not self-locking • Low-maintenance sealed system without hydraulic oil: no leakage caused by swarf ingress • Process reliability due to ease of use
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Functional principle clamping pot 120
functional video look at www.zeroclamp.com
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ZeroPoint Clamping System The functional principle
The pallet or wortkpiece is simply placed on the open ZeroClamp clamping pot
There is no risk of jamming
The spring elements keep the lockingunit (clamping wedges) open due tothe air pressure (6 bar) in the air hose
ZeroClamp positions the workpiece on the planar support faces with a retention force of
25 kN (at a repeatable accuracy of 2.5 μm)Venting the air hose locks the stud into the
clamping pot
ZeroPoint Clamping System 2.5 μm repeat accuracy
Precision coneThe sprung taper of the socket is slightly
widened to the fl at faces using HSK principle.
Absolute ZeroPointThermal distortion is always directed
towards the central point.
• Absolute ZeroPoint: Compensation for thermal change is always towards centre axis • Clamping stud location errors of up to ± 0.1mm can be compensated for • Precision clamping cones are free from play for low-vibration operation • Special sword studs or loose/sliding studs are not required
HSK Principle Traditional systems use either a cylindrical seat or a rigid cone for centring. A cylindrical seat always requires some amount of play (i.e. 25 H5 holder / 25 h5 bolt). Play in such a combination may be as much as 18μm. With a conical fi t the cone must be shaped precisely. Otherwise the pallet will protrude if the bolts are too large, or else the play will be the same as in a cylindrical system. The function of the ZeroClamp zero point clamping system resembles that of a hollow cone HSK shank. In this system the thin-walled cone is deformed as it is drawn in until its surface exactly matches the contours of the seat. ZeroClamp zero point clamping system works the same way, using face and taper contact. While the cone is being drawn in, the seat ring will be widened minimally. Within the pallet or the workpiece in contact with the plane seat and so any play is eliminated.
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ZeroPoint Clamping System Unique Features
ZeroClamp Unique Features Competitor Systems
Patent-registered design with a simple layout.Just a few simple components provide an extremely reliable design. Even swarf will not aff ect the function of the clamping unit.
Complex mechanics using ball cages, pistons, valves, etc. When contaminated with swarf there is a risk of blockage and/or malfunction.
High precision due to the HSK principleWhen retracting the clamping bolt, the elastic part of the taper ring of the chuck will be slightly expanded providing a perfect and extremely accurate fi t with a repeatability of less than 2,5 μm.
Normally a light sliding fi t is required (e.g. 32 mm h5/H5 for bolts and mountings). In this particular case the minimum backlash is 0 μm whereas the maximum is 22 μm. So the claimed repeatability (2,5 μm) must be diffi cult to achieve.
Thermal stabilityThermal eff ects and/or micro deviations are compensated for by the hollow shank taper (HSK) principle. The taper rings always compensate for the errors to the centre of the clamping position.(On a rotary table the centre of a pallet always remains on the centre line of the machine).
Fixed system with three diff erent bolt designs. Thermal eff ects and/or micro deviations will cause asymmetrical off sets originating from the zero bolt. (On a rotary table, the centre of a pallet will be pushed away from the centre line of the machine).
Only one type of clamping bolt required.Far simpler to manage as only one type of bolt needs to be screwed into the pin bore.
Generally three diff erent types of bolts required (zero bolt, fl oating or sword bolt, free bolt). Very complicated, each fi xture needs to be documented with set up instructions, showing which bolt has to be mounted where and in which angular position. So there is a high risk of errors.
No self-locking.In case of a crash, the fi xture or the clamping device can give way, possibly saving the machine spindle.In the case of damage to the airways for energy supply, forcing screws will allow the removal of the fi xture.
In case of a crash self-locking systems will cause the worst possible demage.In the case of a power loss, in most cases the fi xture will have to be completely destroyed in order to be able to remove the pallet.
No tiltingLayout and design will prevent any tilting of the clam-ping bolts. Easy joining and removal even in inclined positions or with an unbalanced load with a large off set of the centre of gravity.
Joining and removal must be carried out in precisely defi ned and parallel positions as the cylindrical or tapered clamping bolts used have a minimal taper. The removal of heavy asymmetric components will always cause problems.
Pneumatic system with low installation heightClamping via spring assembly, unclamping by means of compressed air. Patented design for very high clamping force even with standard air-pressures.
Hydraulic systems have disadvantages determined by the system: pump, duct, collision, leakage, bleeding, etc.Also, installation costs tend to be more expensive compared to pneumatic systems.
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for further information go to http://zeroclamp.com/en/nullpunktspannsystem.html
Notes:
Accessories such as clamping studs, alignment sets, mounting material and connection pieces are not included. Please specify additionally.
Base Units Standard clamping pot 0 120 (Pitch S 200 mm in X and Y, height 44 mm.)
The base units are equipped with counter bores for hexagon socket head cap screws M12 or M16. All bores for T-slot pitches of 63, 100, 125 mm. Additional centre bore 025 mm H7 in every base unit to include a centring set, as well as two externally arranged bores 025 mm H7 for alignment sets for positioning in the guide groove.
Order-No.: Order-No.: Description Dimensions in mm Pitch S PotsBase Unit Cover plate
10077 11356 Standard 2x 416 x 166 200 210008 11355 Standard 4x 366 x 366 200 410024 11354 Standard 6x 366 x 566 200 611058 11396 Standard 8x 366 x 766 200 8
Base Units Standard
Cover Plates for Base Units
The cover plates are made of 1 mm stainless steel to cover the base units, off ering surface protection and bore cover. When ordering together with a base unit, the cover plates will be delivered mounted.
Base Units Standard dimensions (clamping pot Ø 120)
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Base Units (Standard) Machine Types specifi c
Order-No.: Order-No.: Description Dimensions in mm Pitch S PotsBase Unit Cover Plate
10831 11991 For DMU 50 evo Ø 500 x 380 200 410089 11648 For DMU 50 Ø 630 x 500 200 610405 11346 For DMU 70 evo Ø 700 x 500 200 615852 16014 For DMC 635 V 560 x 790 200 610933 14085 For DMC 1035 V 1000 x 560 200 1010009 12452 For DMU 80 P Ø 900 x 630 200 1210355 11969 For Hermle C 600 U Ø 280 150 214507 14846 For Hermle C 40 U Ø 420 240 510774 12766 For Mazak Variaxis 500 Ø 500 x 400 200 410477 11648 For Mazak Variaxis 630 Ø 630 x 500 200 6
Base Units machine type specifi c (clamping pot Ø 120)
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Base Units machine type specifi c clamping pot 0 120 The base units are equipped with counter bores for hexagon socket head cap screws M12 or M16. All bores for T-slot pitches of 63, 100 and 125 mm. Additional centre bore 025 mm H7 in every base unit to include a centring set, as well as two externally arranged bores 025 mm H7 for alignment sets for positioning in the guide groove.
Notes:
Accessories such as clamping studs, alignment set, mounteing material and connection pieces are not included. Please specify additionally.
Cover Plates for Base Units
The cover plates are made of 1 mm stainless steel to cover the base units, off ering surface protection and bore cover. When ordering together with a base unit, the cover plates will be delivered mounted.
Order-No.: 11835
Order-No.: 15705
Tombstone 12x
Dimensions L W H Pitch S
mm 200 400 500 200Clamping pots individually switchable per side with indexing equipment.
Base plate 500 x 500 x 50 mm
Tombstone will be positioned on base unit order-No.: 10243.
Cover Plate for Base Unit 6x
Dimensions L W
mm 494 494
Fixing screws are included.When ordering together with the base unit, the cover plate will be mounted.
Tombstone 12x
Dimensions L W H Pitch S
mm 200 200 630 200Clamping pots individually switchable per side with indexing equipment.
Base plate 500 x 500 x 50 mm
Tombstone will be positioned on base unit order-No.: 10243.
Base Unit 6x for adapting tombstones
Dimensions L W H Pitch S Pitch S
mm 500 500 54 350 (4x) 200 (2x)
The base units are equipped with counter bores for hexagon socket cap screws M16. All bores for T-slot pitches of 100 mm. Additional centre bore 025 mm H7 in every base unit to include a centring set, as well as two externally arranged bores 025 mm H7 for alignment sets for positioning in the guide groove.
Tombstones for horizontal machining centre pallet
Order-No.: 10243
Order-No.: 10397
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Note: clamping bolts and clutch nipple G 1/4“ are included. (Order-No. 12809 / 14617 / 12811 with clutch nipple G 1/8“)
Console 2x with round blank (steel) on base
Dimensions in mm L W H Pitch S Pitch S Pots
Order-No.: pots bolts/pcs.
12813 330 130 70 200 200 / 2 2
12814 330 130 100 200 200 / 2 2
12815 330 130 120 200 200 / 2 2
12816 330 130 160 200 200 / 2 2
12732 330 130 200 200 200 / 2 2
12734 330 330 110 200 200 / 4 2
12708 330 330 140 200 200 / 4 2
12735 330 330 160 200 200 / 4 2
12736 330 330 200 200 200 / 4 2
12737 330 330 240 200 200 / 4 2
Console 1x with round blank (steel) on base
Dimensions in mm L W H Pitch S Pots
Order-No.: bolts/pcs.
12809 330 198 150 200 / 2 1
12810 330 198 200 200 / 2 1
12731 330 198 240 200 / 2 1
14617 330 330 100 200 / 4 1
12811 330 330 150 200 / 4 1
12281 330 330 200 200 / 4 1
12812 330 330 240 200 / 4 1
Consoles Standard programme
Console 2x with round blank (steel) on base
Dimensions in mm L W H Pitch S Pitch S Pots
Order-No.: pots bolts/pcs.
12817 330 130 150 125 200 / 2 2
12818 330 130 180 125 200 / 2 2
16294 330 130 200 125 200 / 2 2
14619 330 330 120 125 200 / 4 2
12726 330 330 190 125 200 / 4 2
12712 330 330 220 125 200 / 4 2
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Consoles Standard programme
Angular Console 2x with round blank (steel) on base
Dimensions in mm Pot hight
W H Pitch S Pitch S Pots
Order-No.: pots bolts/pcs.
10035 160 340 230 200 200 / 2 2
Console 3x with round blank (steel) on base
Dimensions in mm L W H Pitch S Pitch S Pots
Order-No.: pots bolts/pcs.
12158 530 130 100 200 200 / 3 3
12724 530 130 200 200 200 / 3 3
12032 530 130 300 200 200 / 3 3
Component System
Note: Connection block (order-no.: 12808 or 12805) please order additionally.
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Operation, positioning and attachment
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Order-No.: 12805
Standard connection block (for Standard Base Units)
Specifi cation:With two connection threads G 1/4“ to couple release and exhaust pipe.
Comfort connection block (for Standard Base Units)Specifi cation:With one connection thread G 1/4“ to couple compressed air.The connection block has a manual valve for releasing, locking and exhaust.
Order-No.: 12808
Comfort connection block 5A (Type S) (for Special Base Units) Specifi cation:With one connection thread G 1/8“ to couple compressed air.The connection block has a manual valve for releasing, locking and exhaust.
Order-No.: 12806
Foot pedal switch
Specifi cation:Pneumatic foot switch, recommended for horizontal clamping systems.
Quick release coupling G1/8“
To ensure a trouble-free function of the system, please only use our couplings.
Order-No.: 10306
Order-No.: 10241
Accessories
Centring Set
Size 30/10 32/10 50/10 50/20Order-No.: 10062 10047 10046 10558
Size = Centring- 0 A mm / Centring height B mm
For centrical alignment in the centre bore.For base units with 40 - 50 mm thickness.
Alignment Set
Size 10/40 12/40 14/40 14/50 16/40 18/40 22/40Order-No.: 10811 10045 10042 10938 10043 10044 11029
Size = Slot width B / clamping thickness S
For parallel alignment in the T-slots.
Order-No.: 10003
Quick release coupling G1/4“
To ensure a trouble-free function of the system, please only use our couplings.
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Clamping Bolts are not includedFor Pot Ø 90 mm Bolt 14M12 (Order-No.: 11945) For Potf Ø 120 mm Boltn 18M12 (Order-No.: 10098)
Order-No.: 12821
Pallet CubeDimensions Length Width Heightmm 120 120 115
Specifi cation:High-tensile aluminium (AlMg4.5Mn) anodized with two centring pins and one bore for clamping stud on bottom face.
Suitable for: clamping pots 0 090 / 120 / 138 mm with indexation
Application: Can be used horizontally and vertically. Clamping of workpieces via an SK40 (DIN 69871) tool arbor (such as ER, OZ etc. ). Clamping studs are bolted through the adapter from below to secure the arbor. Ideal for small, delicate or round workpieces.
SK 40 AdaptionSuitable for pot size 90 120 138
Height (mm) 77 77 77Bores for clamping bolts 1 1 1Order-No.: 16054 14038 on request
Clamping pots Clamping bolts
Clamping pot 0 120 mm x 28 mm highVersion Non-indexing bore With Indexing boreRetention force 25.0 kN 25.0 kNOrder-No.: 10012 10148
Clamping bolts with internal thread, incl. appropriate threaded pin(for clamping pot 0 90 mm)Size 12M10 14M12Fitting 12k6 14k6Thread M10 M12Order-No: 15267 11945
Clamping pot 0 90 mm x 22 mm highVersion Non-indexing bore With Indexing boreRetention force 12.5 kN 12.5 kNOrder-No.: 11886 12987
Clamping pot 0 138 mm x 33 mm highVersion Non-indexing bore With Indexing boreRetention force 40.0 kN 40.0 kNOrder-No.: 17726 20394
Clamping bolts with internal thread, incl. appropriate threaded pin(for clamping pot 0 138 mm)Size 12M10 18M12 18M16 25M16Fitting 12k6 18k6 18k6 25k6Thread M10 M12 M16 M16Order-No: 19854 20178 20298 19984
Clamping bolts with internal thread, incl. appropriate threaded pin(for clamping pot 0 120 mm)Size 12M10 16M8 16M10 18M12 18M16Fitting 12k6 16k6 16k6 18k6 18k6Thread M10 M8 M10 M12 M16Order-No: 10416 10005 10006 10098 10004
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Picture: Clamping Pot Ø 120 mm with indexing bore, clamping bolt, cylinder bolt and SK40 Adaption
The indexing bore is used for accurately position (rotati-on lock) in the use of only one clamping pot
Supplied with: By ordering a clamping pot with indexing bore, three cylinder bolts are included.
Clamping pot with indexing boreApplication Examples
Clamping pot 0 190 mm x 38 mm highVersion Non-indexing bore With Indexing boreRetention force 60.0 kN 60.0 kNOrder-No.: 11954 12984
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Clamping bolts with internal thread, incl. appropriate threaded pin(for clamping pot 0 190 mm)
Size 12M10 18M16 30M24Fitting 12k6 18k6 30k6Thread M10 M16 M24Order-No: 14684 18596 11959
Closure bolt
Size 90 120 138 190Order-Nr.: 13484 10040 19233 12893
With O-ring to protect unused clamping points against dirt and swarf ingress.
Clamping pots Clamping bolts
Base Unit with Consoles Machining plates on vertical machining centre
Console on Base Unit 4-sided machining on horizontal machining centre Base Unit with tombstone Machining a cast part on horizontal machining centre
Base Unit with two Consoles Machining on vertical machining centre
Base Unit on a measuring machine
Application Examples
Clamping device on tombstone Machining on horizontal machining centre set-up cycle time reduced by 80%.
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Base Unit with Clamping Rails Set on horizontal machining centre
Consoles on Base Unit with Clamping Rails Set on horizontal machining centre
Base Unit on a measuring machine
Base Unit with Consoles Heavy cut machining Horizontal MC
Application Examples
Tombstone with Clamping Rails Clamping on horizontal machining centre
SK 40 Adaption on tombstone Machining on horizontal machining centre
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The modular Clamping Rail System SL 120
Clamping with increased fl exibility
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The Modular Clamping Rail System SL 120
Rail to Rail accuracy 0.03 mmCompact, modular structural formClamping forces up to 40 kN
Conventional and Grip-Clamping possible
M16 fastening bores for ZeroClamp zero point system. Pitch S 200 mm and grid angles / pallets (R100 mm) Easy clamping using a
torque wrench.
High precision, hardened andground functional surfaces
Precision serration – Rails off er continuous coupling
Simple Adjustment
Quick change jaws
Incremental ruler for positioning and re-positioning of jaws on upper surface
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The Modular Clamping Rail System SL 120
+1. For holding raw material - closed clamping with grip inserts2. For holding machined workpieces
Included:
1 x Clamping Rail SL 120 (Length 600 mm) 1 x Fixed Jaw 120 + 1 x Parallel jaw 120 + 1 x Base Jaw Grip (with pendular function) + 1 x Base Jaw Grip (fi xed) + 2 x Facing Jaws (HM-coated)
1. Holding raw material - closed clamping with grip inserts
Starter-Set SL 120
2. Clamping machined workpieces high retention force with HM-coating for grip
Order-No.: 18293
Field of application Starter-Set
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120
Cross Connector 120
• jaw width 120 mm
• For adaption of the Clamping Rail 90° with variable Pitch S
• positioning the jaws with precision serration
Side Clamps (Set)
• for securing the clamping rail on the machine table
• Set consists of 6 pieces
Order-No.: 19296
Order-No.: 18575
Step Jaw - fi xed
• jaw width 120 mm
• for a higher clamping width
• use magnetic strip for clamping jaw Order-No. 19392
Order-No.: 16240
Clamping Pot Adaption 120
• for adapting the clamping pot 120
• for applications with a variable Pitch S
• positioning the jaws with precision serrations
Size = width / height 120/10 120/20 120/30 120/38Order-No.: 19391 19392 19393 19394
Magnetic Strips width 120 mm
• magnetic fi xation and positioning
Product Range Clamping Rail System SL 120
Order-No.: 15289 Order-No.: 16233
Order-No.: 15342 Order-No.: 16736
Fixed Jaw 120
• jaw width 120 mm
• compatible threads for adapting top and facing jaws
Parallel Clamping Jaw 120
• jaw width 120 mm
• compatible threads for adapting top and facing jaws
• jaw reverse side usable as fi xed jaw
Pull-Down Jaw 120
• jaw width 120 mm
• compatible threads for adapting facing jaws
• jaw reverse side usable as fi xed jaw
Length mm 300 600 800Order-No.: 20254 16221 on request
Clamping Rail SL 120
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Grip Insert
• clamping raw material parts
• for insertion into jaws 15348 and 15345
Workpiece Stop - magnetic
• repeatable positioning
• no interfering edges during production
Grip height mm 1.8 3.8Order-No.: 17898 20268
Grip height mm 3.3 4.8Order-No.: 15341 20373
HM-coated Facing Jaw 120
• jaw width 120 mm
• for clamping parallel surfaces with increased grip
Order-No.: 17093 Order-No.: 17897
Grip Facing Jaw 120
• jaw width 120 mm
• for clamping raw surfaces
Base for Fixed Jaws
• jaw width 120 mm
• for adapting grip inserts
• adapted on parallel clamping jaw
Base for Pivoting Function Jaws
• jaw width 120 mm
• for adapting grip inserts
• for clamping raw material
• adapting on fi xed jawOrder-No.: 15348 Order-No.: 15345
Clamping Insert
• HM-coated surface
• clamping of machined workpieces
• for insertion into jaws 15348 and 15345
Height mm 5.5Order-No.: 21099
Order-No.: 17908
Order-No.: 15339
Order-No.: 17099
Base Jaw 5-AXIS (pair)
• jaw width 25 mm
• For 5-axis machining of small parts
• Grip Facing Jaw 15341 please order separately
Grip Facing Jaw (pair)
• jaw width 25 mm for Base Jaw 5-AXIS (15339)
• attachment for Grip Clamping
Top Jaw Steel - geared
• jaw width 90 mm
• for clamping raw parts
Product Range Clamping Rail System SL 120
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120
Order-No.: 20767
Order-No.: 20769
Order-No.: 20765
Order-No.: 20778 Order-No.: 20780
Order-No.: 20768
Base Jaw for Soft Jaws
• for adaption of soft jaws
Top Jaw ALUfor Base Jaw 20765
• jaw width 120 mm
• individual jaws for machining
Top Jaw Steelfor Base Jaw 20765
• jaw width 120 mm
• individual jaws for machining
Product Range Clamping Rail System SL 120
Order-No.: 20766
Top Jaw ALU 1/2for Base Jaw 20765
• jaw width 120 mm
• individual jaws for machining
Top Jaw Steel 1/2for Base Jaw 20765
• jaw width 120 mm
• individual jaws for machining
Facing Jaw Steelfor Parallel Jaw 15289
• jaw width 120 mm
• individual jaws for machining
Facing Jaw ALUfor Parallel Jaw 15289
• jaw width 120 mm
• individual jaws for machining
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120
Clamping Rail length mm 300 600 800
Clamping width A mm 0 - 90 mm 0 - 390 mm 0 - 590 mm
Clamping Rail length mm 300 600 800
Clamping width A mm 0 - 90 mm 0 - 390 mm 0 - 590 mm
Clamping Rail length mm 300 600 800
Clamping width A mm 90 - 165 mm 90 - 465 mm 90 - 665 mm
Clamping Rail length mm 300 600 800
Clamping width A mm 10 - 60 mm 10 - 60 mm 10 - 60 mm
+Order-No.: 15342 Order-No.: 15289
Order-No.: 17099
with screw M8 x 120
adapted on jaws Order-No.: 15342 + 15289
adapted on jaws Order-No.: 15342 + 15289
+Order-No.: 15339 Order-No.: 17898
+Order-No.: 15342 Order-No.: 16233
Clamping widths Clamping Rail System SL 120
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Clamping Rail length mm 300 600 800
Clamping width A mm 30 - 220 mm 30 - 520 mm 30 - 720Clamping width A (round material) > Ø 30 mm > Ø 30 mm > Ø 30 mm
Clamping Rail length mm 300 600 800
Pitch A (clamping rails) mm 160 - 180 mm 160 - 480 mm 160 - 680 mm
Clamping Rail length mm 300 600 800
Clamping width A (Step side) mm 70 - 160 mm 70 - 460 mm 70 - 660 mm
+Order-No.: 18575 Order-No.: 15289
Order-No.: 16736
adapted on jaws Order-No.: 15342 + 15289
Note: Clamping widths reduced by use of facing jaws
Order-No.: 17093 Order-No.: 17897 Order-No.: 20766Order-No.: 20767
+ ++
Order-No.: 19392
Note: Positioning with serration 2 mm pitch
+Order-No.: 15348 Order-No.: 15345
Variable adjustment of Clamping Rails
Clamping widths Clamping Rail System SL 120
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Application Examples
Clamping Rail SL 120 Set up on horizontal milling machine
Clamping Rail SL 120 Raw material loaded for horizontal machining
Clamping Rail SL 120 Set up on rotating table
Clamping Rail SL 120 Grip clamping raw material
Clamping Rail SL 120 with clamping pot adaption
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The modular Clamping Rail System SL 080
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Torque (Nm) 6.0 12.0 17.5 25Clamping force (kN) 5 10 15 20
Pairing accuracy 0.03 mmCompact, modular structural formClamping forces up to 24 kN
Conventional and Grip-Clamping possible
M10 Fastening Bores for ZeroClamp zero point system Pitch S 200 mmand grid angles / pallets (R 40/50 mm)
Easy clamping using a torque wrench.
High precision, hardened andground functional surfaces
Precision serration - Rails off er continuous coupling
The Modular Clamping Rail System SL 080
Simple adjustment
Quick changing jaws
Incremental ruler for positioning and re- positioning of jaws on upper surface
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080
Length mm 260 400 500 600Order-No.: 13834 13833 14269 13408
Clamping Rail System SL 080
• Positioning jaws with 2 mm serration
• Fastening bores for adapting clamping bolts 12xM10
The Modular Clamping Rail System SL 080
Order-No.: 13930
Pull-down Jaw 26
• jaw width 26 mm
• compatible threads for adapting facing jaws
Order-No.: 13934
Pull-down Jaw 26 DUO
• jaw width 26 mm
• for clamping two workpieces
• compatible threads for adapting facing jaws
Product Range Clamping Rail System SL 080
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Product Range Clamping Rail System SL 080
Order-No.: 13411
Pull-down Jaw 48
• jaw width 48 mm
• compatible threads for adapting facing jaws
Order-No.: 13410
Parallel Jaw 48
• jaw width 48 mm
• compatible threads for adapting facing jaws
Order-No.: 14536
Parallel Jaw 80
• jaw width 80 mm
• compatible threads for adapting facing jaws
Order-No.: 14369
Fixed Jaw 26
• jaw width 26 mm
• compatible threads for adapting facing jaws
Order-No.: 14274
Pull-down Jaw 80
• jaw width 80 mm
• compatible threads for adapting facing jaws
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080
Order-No.: 15421
Cross Connector 80
• jaw width 80 mm
• For adaption of the Clamping Rail 90° with variable Pitch S
• positioning the jaws with precision 2 mm serrations
Product Range Clamping Rail System SL 080
Order-No.: 13412
Fixed Jaw 48
• jaw width 48 mm
• compatible threads for adapting facing jaws
Order-No.: 14280
Fixed Jaw 80
• jaw width 80 mm
• compatible threads for adapting facing jaws
Order-No.: 13936
Form-fi t Jaw 80P
• jaw width 80 mm
• for clamping raw parts form-closed
Order-No.: 14131
Base Jaw 80
• jaw width 80 mm
• for adapting soft jaws
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Product Range Clamping Rail System SL 080
Order-No.: 14134
Top Jaw ALU 80
• jaw width 80 mm
• individual jaws for machining
Order-No.: 14346
Top Jaw Steel 80
• jaw width 80 mm
• individual jaws for machining
Order-No.: 14586
Facing Jaw ALU 48
• jaw width 58 mm
• facing jaw for parallel jaw
• individual jaws for machining
Order-No.: 14590
Facing Jaw ALU 80
• jaw width 90 mm
• facing jaw for parallel jaw
• individual jaws for machining
Order-No.: 14584
Facing Jaw Steel 48
• jaw width 58 mm
• facing jaw for parallel jaw
• individual jaws for machining
40
Clam
ping
Rail S
yste
m SL
080
Product Range Clamping Rail System SL 080
Order-No.: 14588
Facing Jaw Steel 80
• jaw width 90 mm
• facing jaw for parallel jaw
• individual jaws for machining
Grip-Facing Jaw 26 / 48 / 80• jaw width 26 / 48 / 80 mm• facing jaw with grip inserts
Size 26 48 P 48 N F 80Grip-facing jaw Order-No.: 14482 14565 14480 14484
Carbide coated jaw Order-No.: 14371 14576 14364 14373
48 P = Facing jaw for parallel jaw
48 N F = Facing jaw for fi xed and pull-down jaw
HM-Facing Jaw 26 / 48 / 80• jaw width 26 / 48 / 80 mm• facing jaw carbide coated
Facing Jaw Serrated
• jaw width 80 mm
• for Parallel Jaw 80 and Fixed Jaw 80
• for clamping raw parts
Order-No.: 17010
Order-No.: 14482
Magnetic strips width 74 mm
• magnetic fi xation and positioning
Size = width / height mm 74/10 74/15 74/20 74/25 74/30Order-No.: 14189 13575 14312 14314 14121
Magnetic strips width 94 mm
• magnetic fi xation • side positioning
Size = width / height mm 94/10 94/15Order-No.: 14006 13576
41
Clam
ping
Rail S
yste
m SL
080
Product Range Clamping Rail System SL 080
Order-No.: 14119
Order-No.: 14120
Order-Nr.: 14116
Workpiece Stop fi xed
• Compatible with the Clamping Rail System SL120
Workpiece Stop Adjustable
• Compatible with the Clamping Rail System SL120
Workpiece Stop Magnetic
• Compatible with the Clamping Rail System SL120
42
Clam
ping
Rail S
yste
m SL
080
Clamping Rails on dividing head Multipart clamping with a fourth axis on vertical machining centre
Clamping Rails on base unit Clamping of complex parts
Two Clamping Rails on a base unit Machining plates on vertical machining centre
Clamping Rails on tombstone Clamping of complex parts
Clamping Rail on a base unit Multipart clamping on vertical machining centre
Clamping Rail on a base unit Multipart clamping on vertical machining centre
Application Examples43
Clam
ping
Rail S
yste
m SL
080
Clamping Rails on a base unit Machining round parts on a vertical machining centre
Application Examples
Two Clamping Rails on grid-plate Machining a cast part on horizontal machining centre
Two Clamping Rails on a tombstone Machining a cast part on horizontal machining centre
Two Clamping Rails on a tombstone Machining a cast part on horizontal machining centre
Four Clamping Rails on a tombstone Machining on horizontal machining centre
Two Clamping Rails on a tombstone Machining a cast part on horizontal machining centre
44
Clam
ping
Rail S
yste
m SL
080
Centric Clamping Fixture
Centric Clamping Fixture
• High clamping force• High accuracy• Minimum withdrawl of jaws with positive
locking fi t• Highest rate of repeatablilty due to variable
centering • Wide Jaw program for clamping raw or
machined workpieces• Sealed against contamination ingress• 5 - axis machining• Suitable for the Clamping Rail System SL 080• Alternatively on Clamping Pot Ø 90 mm
(Order-No.: 12987) with indexing bore (spezial Clamping bolt necessary Order-No.: 22190)
The Centric Clamping Fixture can be moved by 90° without much eff ort
Order-No.: 21838
Application Examples
Centric Clamping Fixtureon 5-axis MC
Centrical clamping of round workpiece
45
Cent
ric Cl
ampi
ng Fi
xtur
e
Grip Jaw Set 86Order-No.: 21861
• For clamping raw material
Set includes two Jaws and two screwsCentric Clamping Fixture (Order-No.: 21838) is not included
Grip Jaw Set 106Order-No.: 21862
• For clamping raw material
Set includes two Jaws and two screwsCentric Clamping Fixture (Order-No.: 21838) is not included
Grip Jaw Set 126Order-No.: 21864
• For clamping raw material
Set includes two Jaws and two screwsCentric Clamping Fixture (Order-No.: 21838) is not included
HM Jaw Set 86Order-No.: 21866
• For clamping machined workpieces
Set includes two Jaws and two screwsCentric Clamping Fixture (Order-No.: 21838) is not included
Grip Jaw Set 146Order-No.: 21865
• For clamping raw material
Set includes two Jaws and two screwsCentric Clamping Fixture (Order-No.: 21838) is not included
HM Jaw Set 106Order-No.: 21876
• For clamping machined workpieces
Set includes two Jaws and two screwsCentric Clamping Fixture (Order-No.: 21838) is not included
Accessories & Clamping Widths Centric Clamping Fixture
46
Cent
ric Cl
ampi
ng Fi
xtur
e
HM Jaw Set 126Order-No.: 21877
• For clamping machined workpieces
Set includes two Jaws and two screwsCentric Clamping Fixture (Order-No.: 21838) is not included
HM Jaw Set 146Order-No.: 21878
• For clamping machined workieces
Set includes two Jaws and two screwsCentric Clamping Fixture (Order-No.: 21838) is not included
Soft Jaw Set 120Order-No.: 21863
• For clamping formed components
Set includes two Jaws and two screwsCentric Clamping Fixture (Order-No.: 21838) is not included
Soft Jaw Set 150Order-No.: 21879
• For clamping formed components
Set includes two Jaws and two screwsCentric Clamping Fixture (Order-No.: 21838) is not included
Accessories & Clamping Widths Centric Clamping Fixture
47
Cent
ric Cl
ampi
ng Fi
xtur
e
The Mechanical Dividing Head
48
Divid
ing H
ead
49
Divid
ing H
ead
Order-No.: 13030
Dividing Head• Dividing manually or using the machine spindle• Fast changeover time using the ZeroPoint system• Positive mechanical interlocking• Clamping force 1,000 Nm• Division 144 x 2.5°• Easy handling (weight just 30kg)
Dividing Head50
Divid
ing H
ead
Dividing Head51
Divid
ing H
ead
Mechanical drive
Air connection coupling G1/4“ on back face
Clamping pot 0 120 mm with indexation
Supplied with clamping studs on under side
Adding a fourth axis to a 3-axis machine tool takes less than 20 minutes
Higher productivity in multi-side machining. No additional drive required. Maintenance and vibration free. External set-up of the clamping beams.
Component clamping using clamping beams or directly on to the dividing head.
Indexing 144 x 2.5°
Operation:
Using a blank driving tool located in the machine´s spindle the NC system is programed to move to one of 12 positions on the dividing head´s castellated drive nut. Moving 8 mm in the Z axis triggers the indexing and the spindle can then circular interpolate at R = 25 mm in the XY-plane. Every 30° of spindle motion equates to 2.5° at the dividing head. Rotation can be in either direction.
Clamping beam (unmachined)
Size = Block length mm 400 500 600 800Order-No.: 15022 15024 15026 15028
• Connection geometry unmachined
Supplied with: Locating pin and shaft for tailstock.
Clamping beam (machined)
Size = Block length mm 400 500 600Order-No.: 15183 15184 15185
• Connection geometry machined for double-sided mounting of Clamping Rails
Supplied with: Locating pin and shaft for tailstock.
Clamping beam ( clamping pots 0 120 mm)
Size = Block length mm 600 Special versionsOrder-No.: 15239 on request
• With six integral clamping pots 0 120 mm with Indexing
Supplied with: Locating pin and shaft for tailstock.
Indexing unit for dividing head
• Adjustable bearing for perfect alignment to the dividing head
Supplied with: Clamping studs
Order-No.: 14430
Dividing Head Product Range
Clamping Rail SL 120 with double-sided serration
• Complete jaw programme can be used• Minimum pivoting radius Supplied with: Adapter for tailstrock
Order-No.: 18081
52
Divid
ing H
ead
Application Examples
Dividing Head with SK40 Adaption
Additional axis on horizontal machining centre for 5-side machining in one setting
Dividing Head with clamping beam
Fourth axis on vertical machining centre
Dividing Head with Clamping Rail
Fourth axis on vertical machining centre with Clamping Rail System SL 080 (machining up to 28 workpieces)
53
Divid
ing H
ead
Automation and Monitoring
Control-Units for monitoring
Control-units are available for a manual or an automated application. The following functions can be controlled or monitored.
- status monitoring locked / unlocked - status monitoring planned assets - blow-out function (cleaning function) - link to machine control unit (only automated version) - sealing air (only automated version)
54
Auto
mat
ion an
d Mon
itorin
g
55
Auto
mat
ion an
d Mon
itorin
g
Automation and Monitoring
Control-System and Automation
For automation several functions are controllable or usable for monitoring. Sensor technology (digital / analog) is available. The following functions are controllable:
- status monitoring locked / unlocked - status monitoring planned assets - blow-out function (cleaning function) - link to machine control unit
All rights for Design, Photos and Texts with the publlisher ZeroClamp GmbH.Subject to alterations without prior notice! Printed in Germany.
ZeroClamp GmbHZeroClamp GmbHWadlhausen 14Wadlhausen 14D- 82057 IckingD- 82057 Icking
Tel: +49 (0) 81 78 - 90 99 80Tel: +49 (0) 81 78 - 90 99 80 Fax: +49 (0) 81 78 - 90 99 82 9 Fax: +49 (0) 81 78 - 90 99 82 9
info@zeroclamp.cominfo@zeroclamp.comwww.zeroclamp.comwww.zeroclamp.com